- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner
Working Card
Page 1 (2)
Adjustment and Test of On/Off Thermostate |
509-05.01 |
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Edition 01S |
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L23/30H
08028-0D/H5250/94.08.12
96.26-ES0S-G
509-05.01 |
Adjustment and Test of On/Off Thermostate |
Edition 01S |
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Working Card
Page 2 (2)
L23/30H
08028-0D/H5250/94.08.12
96.26-ES0S-G
Working Card |
Function and Test of Level Switch (LAL 25) |
509-05.02 |
Page 1 (2) |
Edition 01H |
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L23/30H |
08028-0D/H5250/94.08.12
Safety precautions: |
Special tools: |
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Stopped engine |
Plate no. |
Item no. |
Note |
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Shut-off starting air |
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Shut-off cooling water |
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Shut-off fuel oil |
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Shut-off cooling oil |
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Stopped lub. oil circul. |
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Description: |
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Function and test of level switch, LAL 25, in |
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lubricating oil system. |
Hand tools: |
Starting position:
Functional test and adjustment of safety
alarm and monitoring equipment, |
509-01.00 |
Related procedure:
Manpower: |
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Replacement and wearing parts: |
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Working time |
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1/2 |
hour |
Plate no |
Item no |
Qty/ |
Capacity |
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man |
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Data: |
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Data for pressure and tolerance |
(Page 500.35) |
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Data for torque moment |
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(Page 500.40) |
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Declaration of weight |
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(Page 500.45) |
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91.03 - ES0S-G
509-05.02 |
Function and Test of Level Switch (LAL 25) |
Working Card |
Edition 01H |
Page 2 (2) |
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L23/30H
The level switch LAL 25, which is mounted on the main lubricating oil pipe of the engine, gives alarm for missing prelubricating oil.
Function.
1)By starting the prelubricating oil pump the main lubricating oil pipe will be filled with lubricating oil, which means that the level switch is lifted and the alarm is disconnected.
2)When the prelubricating is interrupted, the lub. oil will run out of the system through the bearings, which means that level switch is lowered and the alarm starts.
Vent pipe
Level switch
Main lubricating oil pipe
Fig 1.
Test:
The test is carried out when the engine is stopped.
3)Start the lubricating oil pump, and let the pump run about 5 min.
4)Stop the prelubricating oil pump. The alarm must be released after 0 - 5 min., depending of the oil viscosity.
08028-0D/H5250/94.08.12
91.03 - ES0S-G
Working Card
Page 1 (2)
Adjustment and Test of Analogous Pressure |
509-05.03 |
Transmitter |
Edition 01S |
L23/30H
08028-0D/H5250/94.08.12
91.45-ES0S-G
509-05.03 |
Adjustment and Test of Analogous Pressure |
Edition 01S |
Transmitter |
Working Card
Page 2 (2)
L23/30H
08028-0D/H5250/94.08.12
91.45-ES0S-G
Working Card |
Adjustment and Test of |
509-05.04 |
Page 1 (2) |
Analogous Temperature Transmitter |
Edition 01H |
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L23/30H |
08028-0D/H5250/94.08.12
Safety precautions: |
Special tools: |
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Stopped engine |
Plate no |
Item no |
Note |
Shut-off starting air |
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Shut-off cooling water |
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Shut-off fuel oil |
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Shut-off cooling oil |
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Stopped lub. oil circul. |
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Description: |
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Adjustment and test of analogous temperature |
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transmitter, (PT 100 sensor). |
Hand tools: |
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Special testing devices. |
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Starting position: |
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Functional test and adjustment of safety |
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alarm and monitoring equipment, |
509-01.00 |
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Related procedure: |
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Mampower: |
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Replacement and wearing parts: |
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Working time |
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1/2 |
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Plate no |
Item no |
Qty/ |
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1 |
man |
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Data: |
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Data for pressure and tolerance |
(Page 500.35) |
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Data for torque moment |
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(Page 500.40) |
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Declaration of weight |
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(Page 500.45) |
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96.26 - ES0S-G
509-05.04 |
Adjustment and Test of |
Working Card |
Edition 01H |
Analogous Temperature Transmitter |
Page 2 (2) |
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L23/30H |
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The PT 100 sensor consists of a resistance wire which changes resistance depending on the temperature.
Look and design varify depending on the place of measurement and manufacture.
Adjustment:
1) The PT 100 sensor cannot be adjusted, but the alarm limit must be set on the alarm plant.
Set point, see page 500.30.
Test:
2)The functional trial of the PT 100 sensor can be carried out according to the following procedure.
3)Take out the sensor of the pocket.
4)Test the sensor by diving the sensor in the water. Compare the signal from the sensor with the water temperature.
If the alarm plant has an instrument unit, the temperature can be read on this.
Otherwise the test can be carried out by watching if the alarm plant gives any alarm, when the alarm limit which is stated on page 500.30 is exceeded (if the alarm plant is adjusted).
5)The sensor is mounted again.
Fig 1.
08028-0D/H5250/94.08.12
96.26 - ES0S-G
Working Card
Page 1 (2)
Lambda Controller |
509-10.00 |
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Edition 03H |
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L23/30H
08028-0D/H5250/94.08.12
Safety precautions :
Stopped engine
□Shut-off starting air
□Shut-off cooling water
□Shut-off fuel oil
□Shut-off cooling oil
□Stopped lub. oil circul.
Description:
Adjustment of lambda controller.
Starting position:
Related procedure:
Manpower: |
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1 |
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man |
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Data: |
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Data for pressure and tolerance |
(Page 500.35) |
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Data for torque moment |
(Page 500.40) |
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Declaration of weight |
(Page 500.45) |
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Special tools:
Plate no Item no |
Note. |
Hand tools:
Allen key.
Replacement and wearing parts:
Plate no Item no |
Qty/ |
95.29-ES0S
509-10.00 |
Lambda Controller |
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Edition 03H |
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Working Card
Page 2 (2)
L23/30H
Lambda Controller
Normally the lambda controller does not need adjustment. The only time adjustment is needed, is when the controller or the governor has been dismantled. The adjustment is to be carried out in standstill position.
1.Check that the free space between the pick-up and the band steel on the regulating arm is min 1 mm, see fig 1.
1.Vent fitter
2.Lambda cylinder
3.Charge air pressure
4.Piston of the lambda cylinder
5.Regulating arm
Fig 1.
2.Set the index of the fuel pumps according to the Shop Test protocol by means of the governor arm, see plate 50902-01H, item 039.
Note: Set the "load limit" control knob at max in order to protect the governor.
3.Fit the adjustment screw (3), fig 3, until the piston has contact with the spring without compressing the spring.
Fig 2.
1.Spring
2.Piston rod
3.Adjustment screw
Fig 3.
4.Fasten the adjustment screw.
5.Adjustment finished.
08028-0D/H5250/94.08.12
95.29-ES0S
Plate
Page 1 (2)
Governor and Governor Drive |
50901-01H |
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08028-0D/H5250/94.08.12
91.43 - ES0S-L
50901-01H |
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Governor and Governor Drive |
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Page 2 (2) |
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Designation |
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021 |
1/E |
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Synchronnizing |
Synchroniserings- |
320 |
1/E |
Wear disc |
Slidskive |
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motor |
motor |
332 |
1/E |
Key |
Feder |
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033 |
1/E |
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Propskrue |
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045 |
1/E |
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Gasket |
Pakning |
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+ Item No. 212 require |
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057 |
4/E |
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Møtrik |
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anindividualmatching |
individual tilpasning |
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Nut |
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069 |
2/E |
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Tap |
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mounting, contact, |
ring, kontakt MAN B&W, |
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Stud |
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MAN B&W, Holeby |
Holeby. |
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070 |
1/E |
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O-ring |
O-ring |
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082 |
1/E |
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Castle nut |
Kronemøtrik |
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094 |
1/E |
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Split pin |
Split |
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104 |
1/E |
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Shut down |
Shut-down |
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solenoid |
spole |
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116 |
1/E |
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Governor |
Regulator |
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128 |
4/E |
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Screw |
Skrue |
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141 |
1/E |
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Shim (set 0,1 - |
Mellemlæg (sæt 0,1 - |
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0,3 - 0,5 - 1,0 mm) |
0,3 - 0,5 - 1,0 mm) |
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153 |
1/E |
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Disc |
Skive |
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165 |
1/E |
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Ball bearing |
Kugleleje |
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177 |
1/E |
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Bevel gear wheel |
Konisk tandhjul |
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189 |
1/E |
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Key |
Feder |
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190 |
1/E |
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Castle nut |
Kronemøtrik |
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200 |
1/E |
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Split pin |
Split |
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212+ |
1/E |
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Housing |
Hus |
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224 |
2/E |
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Stud |
Tap |
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236 |
2/E |
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Pin |
Stift |
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248 |
1/E |
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Plug |
Prop |
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261 |
1/E |
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Plug |
Prop |
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273 |
1/E |
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Axle journal |
Akseltap |
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285 |
1/E |
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Bush |
Bøsning |
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297 |
1/E |
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Bevel gear wheel |
Konisk tandhjul |
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307 |
1/E |
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Gear wheel |
Tandhjul |
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319 |
1/E |
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Pointed screw |
Pinolskrue |
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When ordering spare parts, see also page 500.50. |
Ved bestilling af reservedele, se også side 500.50. |
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* |
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Only available as part of a spare parts kit. |
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Kun tilgængelig som en del af et reservedelssæt. |
Qty./E |
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Qty./Engine |
Antal/E = |
Antal/Motor |
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08028-0D/H5250/94.08.12
91.43 - ES0S-L
Page
08028-0D/H5250/94.08.12
94.46 - ES0S
-01H
L23/30H
50902-01H |
Regulating Device |
Plate |
Page 2 (2) |
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L23/30H
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Item |
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No. |
Qty. |
Designation |
Benævnelse |
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|
015 |
|
1/R |
Screw |
Skrue |
|
027 |
|
3/R |
Locking plate |
Låseblik |
|
039 |
|
1/R |
Governor arm |
Regulatorarm |
|
040 |
|
2/R |
Split pin |
Split |
|
052 |
|
2/R |
Self locking nut |
Selvlåsende møtrik |
|
064 |
|
2/R |
Screw for ball head |
Skrue for kuglehoved |
|
076 |
|
1/R |
Spring loaded pull rod, |
Fjederbelastet træk- |
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complete |
stang, komplet |
088 |
|
2/R |
Pull rod head |
Trækstangshoved |
|
111 |
|
1/R |
Split pin |
Split |
|
123 |
|
1/R |
Pull rod end |
Trækstangsende |
|
135 |
|
1/R |
Cylindrical pin |
Cylindrisk stift |
|
147 |
|
1/R |
Spring housing |
Fjederhus |
|
159 |
|
1/R |
Pointed screw |
Pinolskrue |
|
160 |
|
1/R |
Spring |
Fjeder |
|
172 |
|
1/R |
Cylindrical pin |
Cylindrisk stift |
|
184 |
|
1/R |
Guide ring |
Styrering |
|
196 |
|
1/R |
Guide ring |
Styrering |
|
206 |
|
1/R |
Pull rod |
Trækstang |
|
218 |
|
1/R |
Nut |
Møtrik |
|
231 |
|
1/R |
Locking plate |
Låseblik |
|
243 |
|
1/R |
Arm |
Arm |
|
255 |
|
1/R |
Spring pin |
Fjederstift |
|
267 |
|
1/R |
Screw |
Skrue |
|
279 |
|
1/R |
Guide pin |
Styrestift |
|
280 |
|
1/R |
Screw |
Skrue |
|
292 |
|
1/R |
Bearing |
Leje |
|
302 |
|
1/R |
Bushing |
Bøsning |
|
314 |
|
1/E |
Regulating shaft |
Reguleringsaksel |
|
326 |
|
1/E |
Washer |
Skive |
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When ordering spare parts, see also page 500.50. |
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* |
= Only available as part of a spare part kit. |
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Qty./E |
= |
Qty./Engine |
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Qty./C |
= |
Qty./Cylinder |
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Qty./R |
= |
Qty./Regulating device |
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Item |
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No. |
Qty. |
Designation |
Benævnelse |
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|
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|
338 |
1/E |
Stop ring |
Stopring |
351 |
1/E |
Screw |
Skrue |
363 |
1/C |
Linkage |
Lænkeled |
375 |
1/C |
Split pin |
Split |
387 |
1/C |
Pin |
Stift |
399 |
1/C |
Pin |
Stift |
409 |
1/C |
Spring arm |
Fjederarm |
410 |
1/C |
Spring |
Fjeder |
422 |
3/C |
Spring pin |
Fjederstift |
434 |
1/C |
Armholder |
Armholder |
446 |
1/C |
Screw |
Skrue |
458 |
1/C |
Bushing |
Bøsning |
471 |
1/C |
Bearing bracket |
Lejeblik |
483 |
2/C |
Spring pin |
Fjederstift |
495 |
2/C |
Screw |
Skrue |
505 |
1/R |
Screw |
Skrue |
517 |
1/R |
Guide pin |
Styrestift |
529 |
1/R |
Stop arm |
Stoparm |
530 |
2/E |
Screw |
Skrue |
542 |
2/E |
Screw |
Skrue |
554 |
2/E |
Washer |
Skive |
566 |
2/E |
Nut |
Møtrik |
578 |
1/E |
Bracket |
Konsol |
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Ved bestilling af reservedele, se også side 500.50.
* |
= |
Kun tilgængelig som en del af et reservedelssæt. |
Antal/E = |
Antal/Motor |
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Antal/C = |
Antal/Cylinder |
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Antal/R = |
Antal/Reguleringsmekanisme |
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08028-0D/H5250/94.08.12
94.46 - ES0S