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Working Card

Indicator Valve

505-01.26

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

Safety precautions:

Stopped engine

Shut-off starting air

Shut-off cooling water

Shut-off fuel oil

Shut-off cooling oil

Stopped lub. oil circul.

Description:

Dismounting, inspection and mounting of indicator valve.

Starting position:

Related procedure:

Man power:

 

 

 

Working time

:

1/2

hour

Capacity

:

1

man

Data:

 

Data for pressure and tolerance

(Page 500.35)

Data for torque moment

(Page 500.40)

Declaration of weight

(Page 500.45)

Special tools:

Plate No

Item No

Note

Hand tools:

 

Ring and open-end spanner

10 mm

Ring and open-end spanner

27 mm

Steel brush

 

Copaslip

 

Replacement and wearing parts:

Plate No

Item No

Qty./

50508

037

1/Cyl.

95.50 - ES0S-G

505-01.26

Indicator Valve

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

Maintenance

Under normal working conditions the indicator valve requires very little maintenance except inspection in connection with the normal cylinder cover overhaul.

Inspection of the Indicator Valve

1. Disassemble the indicator valve.

2. Check the valve seat and the cone for "burning through".

If the valve seat in the housing is "burned", the entire valve is to be replaced.

3. Clean and lubricate all components before remounting.

4. Ensure that the spindle is in "OPEN" position when assembling the valve.

1.Indicator valve, complete

2.Connecting piece

Fig 1 Indicator valve.

NOTE: Otherwise, cone and seat may be damaged.

95.50 - ES0S-G

Working Card

Replacement of Sleeve for Fuel Injector

505-01.30

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

Safety precautions:

Special tools:

 

 

Stopped engine

Plate No

Item No

Note

Shut-off starting air

 

 

 

Shut-off cooling water

 

 

 

Shut-off fuel oil

 

 

 

Shut-off cooling oil

 

 

 

Stopped lub. oil circul.

 

 

 

Description:

 

Dismounting, inspection and mounting of sleeve

for fuel injector.

Hand tools:

 

Brass mandrel.

 

Hammer.

 

Lub. oil.

Starting position:

Two small screw-drivers.

 

Loctite 572.

The cylinder head has been dis-

 

mounted from engine

505-01.00

The fuel injector has been removed

514-01.10

Related procedure:

Mounting of fuel valve

514-01.10

Man power:

 

 

 

Replacement and wearing parts:

Working time

:

1

hour

Plate No

Item No

Qty/

Capacity

:

1

man

 

 

 

 

 

 

 

50501

039

1/cyl.

Data:

 

 

 

50501

040

1/cyl.

 

 

 

 

50501

052

1/cyl.

Data for pressure and tolerance

(Page 500.35)

 

 

Data for torque moment

 

(Page 500.40)

 

 

Declaration of weight

 

 

(Page 500.45)

 

 

96.19 - ES0S

505-01.30

Replacement of Sleeve for Fuel Injector

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

Dismounting of Sleeve for Fuel Injector

1)Remove the snap ring by means of two screwdrivers.

2)The sleeve can now be driven out of the bore by use of a brass mandrel and a hammer.

Brass mandrel

Fig 1.

Inspection of Bore in Cylinder Head and Mounting of the Sleeve:

3) Clean and inspect the bore in the cylinder head. Any marks which could prevent mounting of the sleeve, should be gently smoothed.

4) Coat the sealing ring zone in the bore with grease or lub. oil.

Snap ring

O-ring

Sleeve

Loctite 572

Fig 2.

5)Install new sealing rings on the sleeve.

6)Coat the sealing surfaces on the sleeve with loctite 572.

7)Insert the sleeve in the bore.

8)Mount the snap ring.

96.19 - ES0S

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