
- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner

Description |
Lubricating Points |
504.05 |
Page 1 (1) |
Edition 01H |
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L23/30H
Lubricating Oil Types Used in the Engine.
Description |
Lub. Oil Type |
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Engine system lubricating oil |
SAE 30 oil according to lubricating oil specification on page 504.01. |
Turbocharger |
Engine system lubricating oil. |
Governor |
See governor instruction in section 509. |
Air lubricator |
SAE 10W non-detergent oil. |
Alternator |
See special instructions in section 518 or separate instruction. |
Hydraulic tools |
Hydraulic oil or turbine oil (with a viscocity of about SAE 20). |
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08028-0D/H5250/94.08.12
96.02 - ES0U-G

Description |
Lubricating Oil in Base Frame |
504.06 |
Page 1 (1) |
Edition 01H |
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L23/30H |
08028-0D/H5250/94.08.12
Type L23/30H |
5 cyl. |
6 cyl. |
7 cyl. |
8 cyl. |
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Max. Liter |
373 |
441 |
509 |
577 |
Max. imp. gallon |
82 |
97 |
112 |
127 |
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Min. liter |
291 |
344 |
397 |
450 |
Min. imp. gallon |
64 |
75.5 |
87.5 |
99 |
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Liter/cm x) |
14.2 |
16.8 |
19.4 |
22.0 |
Gall./inch. |
9.2 |
10.8 |
12.5 |
14.2 |
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94.20 - ES1S

Description |
Lubricating Oil in Base Frame |
504.06 |
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Page 1 (1) |
Edition 04H |
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L23/30H
900 rpm
Type L23/30H |
6 cyl. |
7 cyl. |
8 cyl. |
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Min. level H1 (mm) |
275 |
275 |
275 |
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Max. level H2 (mm) |
325 |
325 |
325 |
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Min. litre |
540 |
685 |
706 |
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Max. litre |
657 |
814 |
859 |
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98.44 - ES1

Description |
Fuel Oil Specification |
504.20 |
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Page 1 (3) |
Edition 02H |
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Commercially available fuel oils with a viscosity up to 700 cSt at 50° C corresponding to 55 cSt at 100° C can be used for MAN B&W Holeby 4-stroke medium speed diesel engines.
For guidance on purchase, reference is made to ISO 8216/17, BS 6843 and to CIMAC recommendations regarding requirements for heavy fuel for diesel engines, third edition 1990. From these maximum accepted grades are RMH 55 and K55. The mentioned ISO and BS standards supersedes BS MA 100 in which the limit is M9.
It means that engines can be operated on the same fuel oils as MAN B&W 2-stroke low-speed diesel engines.
The data in the above HFO standards and specifications refer to the same fuel type as delivered to the ship, i.e. before on-board cleaning.
In order to ensure effective and sufficient cleaning of the HFO, i.e. removal of water and solid contaminants, the fuel oil specific gravity at 15° C (60° F) should be below 0.991. Higher densities can be allowed if special treatment systems are installed.
Current analysis information is not sufficient for estimating the combustion properties of the oil.
This means that service results depend on oil properties which cannot be known beforehand. This especially applies to the tendency of the oil to form deposits in combustion chambers, gas passages and turbines. It may, therefore, be necessary to rule out some oils that cause difficulties.
Guiding Heavy Fuel Oil Specification
Based on our general service experience we have, as a supplement to the above-mentioned standards, drawn up the guiding HFO-specification shown below.
Heavy fuel oils limited by this specification have, to the extent of the commercial availability, been used with satisfactory results on MAN B&W GenSets.
L23/30H
The data refer to the fuel as supplied, i.e. before any on-board cleaning.
Property |
Units |
Value |
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Density at 15°C |
kg/m3 |
£991* |
Kinematic |
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viscosity |
cSt |
£ 55 |
at 100°C |
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at 50 °C |
cSt |
£ 700 |
Flash point |
°C |
£ 60 |
Pour point |
°C |
£ 30 |
Carbon redisue |
% (m/m) |
£ 22 |
Ash |
% (m/m) |
£ 0.15 |
Total sediment |
% (m/m) |
£ 0.10 |
after ageing |
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Water |
% (v/v) |
£ 1.0 |
Sulphur |
% (m/m) |
£ 5.0 |
Vanadium |
mg/kg |
£ 600 |
Aluminium + |
mg/kg |
£ 80 |
Silicon |
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m/m = mass |
V/V = volume |
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May be increased to 1.010 provided adequate |
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cleaning equipment is installed, and modern |
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type of centrifuges. |
If heavy fuel oils, with analysis data exceeding the above figures, are to be used, especially with regard to viscosity and specific gravity, the engine builder should be contacted for advice regarding possible changes in the fuel oil system.
95.49

504.20 |
Fuel Oil Specification |
Description |
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Edition 02H |
Page 2 (3) |
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L23/30H
Fuel Oil Condition, when Entering the Engine
As practically all fuel oil specifications including the above standards refer to the same fuel type as supplied, the fuel supplied to a ship has to be treated on board before use. For running on the oil quality mentioned above it is proposed that equipment exists on board, which can treat, viz clean and preheat, the fuel oil with optimum efficiency.
In B 11 00 0 "Cleaning Recommendations" our recommendations are outlined.
For economical HFO operation the fuel oil condition at engine inlet should be as recommended below.
Property |
Units |
Max. value |
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Water |
% by volume |
max. 0.2 |
Solid |
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particles |
ppm (mg/kg) |
max. 20 |
Particle size |
Micron |
max. 5 |
Viscosity |
cSt |
Range12-18 |
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For fuels above 180 cSt/50° C a pressurerized fuel oil system is preferable to avoid boiling and foaming of the fuel.
The viscosity leaving the heaters should be 10-15 cSt and approx. 12-18 cSt entering the engine. The maximum temperature of oil after preheater should be 150° C to avoid to rapid fouling of preheater.
The preheating chart on page 3 illustrates the expected preheating temperature as function of the specific fuel oil viscosity.
95.49

Description |
Fuel Oil Specification |
504.20 |
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Page 3 (3) |
Edition 02H |
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L23/30H
Fuel oil - preheating chart
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Approx. viscosity |
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after preheater |
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Temperature |
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cSt |
sec. |
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Rw. |
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after preheater °C |
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7 |
43 |
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170 |
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160 |
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10 |
52 |
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150 |
Normal preheating limit |
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12 |
59 |
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15 |
69 |
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140 |
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130 |
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20 |
87 |
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120 |
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30 |
125 |
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110 |
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100 |
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90 |
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80 |
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70 |
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60 |
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Approx. pumping limit |
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50 |
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40 |
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30 |
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Log scales |
10 |
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15 |
25 |
35 |
45 55 |
cSt/100° C |
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30 |
60 |
100 |
180 |
380 |
700 |
cSt/50° C |
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200 |
400 |
800 |
1500 |
3500 |
7000 |
sec. Rw/100° F |
Viscosity of fuel
This chart is based on information from oil suppliers regarding typical marine fuels with viscosity index 70-80. Since the viscosity after the preheater is the controlling parameter, the preheating temperature may vary, dependent on the viscosity and viscosity index of the fuel.
95.49