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Description

Ignition in Crankcase

503.04

Page 1 (1)

Edition 01H

 

 

 

 

 

 

 

L23/30H

Cause

1. Stop the Engine

 

08028-0D/H5250/94.08.12

During running the atmosphere in the crankcase contains the same gases (N2-O2-CO2) in the same proportions as in the ambient air, but an intense spray of coarse oil drops is flung around everywhere. If undue friction, and thus heating, arise between sliding surfaces, or heat is transmitted otherwise to the crankcase, the heated surface will cause evaporation of the lubricating oil splashed onto it. When the oil vapours condense they form a multitude of minute drops suspended in the atmosphere, i.e. a milky white oil mist is formed, able to nourish and spread a flame if ignited. Such ignition may be caused by the same "hot spot" which produced the oil mist. If a large quantity of oil mist has developed before ignition, the burning may cause considerable pressure rise in the crankcase, forcing the relief valves to open. In a few cases, presumably when the whole crankcase has been filled with oil mist, a subsequent explosion has thrown off crankcase doors and caused fire in the engine room.

Every precaution should therefore be taken to (A) avoid "hot spots" and (B) discover oil mist in time.

A."Hot spots" in Crankcase

Overheating of bearings is a result of too bad or failing lubrication possibly caused by pullution of the lubricating oil.

It is therefore important that the lubricating oil filtration equipment is in perfect condition. Filter cartridges must not be used again, if they have been removed from the filter. Check of the oil condition by analysis is recommended.

B Oil Mist in Crankcase

Presence of oil mist may by noted at the vent pipe, which is usually fitted to the top of the engine frame.

Measures (in case of white oil mist).

Warning: Keep away from doors and relief valves on crankcase. Do not stay unnecessarily in doorways near doors of the engine room casing.

2. Leave the engine room. Shut doors and keep away from them. Make ready fire-fighting equipment.

Warning: Do not open crankcase until 10 minutes after stopping the engine. When opening up, keep clear of possible flames. Do not use naked light and do not smoke.

3. Take off all doors on one side of the crankcase. Cut off starting air. Engage turning gear, if fitted.

4. Locate the hot spot. Powerful lamps should be employed at once (in explosion-proof fittings). Feel over all sliding surfaces (bearings, liners, pistons, roller guides, etc.).

Look for squeezed-out bearing metal and discoloration by heat (blistered paint, burnt oil, heated steel).

5. Prevent further heating, preferably by making a permanent repair. Special attention should be given to ensure lubricating oil supply and satisfactory condition of the frictional surfaces involved. It is equally important to replace filter elements in time.

6. Start electrically driven lubricating oil pump and check oil flow from all bearings and splash pipes in crankcase while turning the engine through at least two revolutions. Section 502, Check 1.

7. Stop and feel over. Look out for oil mist.

Especially the frictional surfaces that caused the heating should be felt over (5-15-30 minutes after starting, and again when full load is obtained). Section 501.10, Point 2.

8. In case it has not been possible to locate the hot spot, point 8 should be intensified and repeated until the cause of the oil mist has been found and remedied. In very rare cases oil mist could be due to "atomization" of lubricating oil by the action of an air jet (for instance blow-by, or blow-by through cracked piston).

96.37 - ES0U-G

 

Description

 

Trouble Shooting Guide for Turbine Starter

 

503.06

 

Page 1 (2)

 

 

Edition 01H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L23/30H

 

 

 

 

 

 

 

 

 

 

Trouble

 

Possible Cause, see working card

Trouble Shooting

 

 

 

 

 

 

 

 

 

 

 

Motor will not run.

 

No air supply.

Check for blockage or damage to air

 

 

 

 

 

 

 

supply lines or tank.

 

 

 

 

 

 

 

Damaged motor assembly (12).

Inspect motor assembly and power

 

 

 

 

 

 

 

train and repair power train or

 

 

 

 

 

 

 

 

replace motor assembly, if

 

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

Foreign material in motor and/or

Remove motor assembly and piping

 

 

 

 

 

 

piping.

and remove the blockage.

 

 

 

 

 

 

 

Blocked exhaust system.

Remove housing exhaust cover (1)

 

 

 

 

 

 

 

and check for blockage.

 

 

 

 

 

 

 

Defective control or relay valve.

Replace control valve or relay valve.

 

 

 

 

 

 

 

 

 

 

 

Loss of power.

 

Low air pressure to starter.

Check air supply.

 

 

 

 

 

 

 

Restricted air supply line.

Check for blockage or damage to air

 

 

 

 

 

 

 

lines.

 

 

 

 

 

 

 

Relay valve malfunctioning.

Clean or replace lines or relay valve.

 

 

 

 

 

 

 

Lubricate relay valve.

 

 

 

 

 

 

 

Exhaust flow restricted.

Check for blocked or damaged

 

 

 

 

 

 

 

 

piping. Clean or replace piping.

 

 

 

 

 

 

 

 

Check for dirt or foreign material and

 

 

 

 

 

 

 

clean or remove. Check for ice build-

 

 

 

 

 

 

 

up. Melt ice and reduce moisture

 

 

 

 

 

 

 

 

build-up to starter.

 

 

 

 

 

 

 

Damaged motor assembly.

Replace motor assembly.

 

 

 

 

 

 

 

 

 

 

 

Drive (57) will not engage.

No pressure to drive housing port.

Check air supply.

 

 

 

 

 

 

 

Internal drive housing ports blocked.

Remove blockage.

 

 

 

 

 

 

 

Fluid in drive unit components.

 

 

 

 

 

 

 

 

 

 

Remove fluid.

 

 

 

 

 

 

 

Damaged or worn piston assembly

 

 

 

 

0D/H5250/94.08.12-08028

 

 

 

 

(54), O-rings or seals.

Replace damaged or worn parts.

 

 

 

 

 

 

O-rings and seals dry.

Relubricate O-rings and seals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor runs, pinion engages, but

Damaged or broken drive train.

Disassemble drive train and replace

 

 

 

does not rotate flywheel.

 

worn or damaged parts.

 

 

 

 

 

 

 

 

 

 

 

Excessive butt engagement.

Damaged drive pinion (63) or

Inspect drive pinion and flywheel

 

 

 

 

 

 

 

flywheel.

and replace, if necessary.

 

 

 

 

 

 

 

Damaged starter drive (57)

Inspect drive components and

 

 

 

 

 

 

 

components.

replace worn or damaged parts.

 

 

 

 

 

 

 

 

Cont. ....

 

 

 

 

 

 

 

 

 

 

 

96.38 - ES0U-G

503.06

Trouble Shooting Guide for Turbine Starter

Description

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

Trouble

Possible Cause, see working card

Trouble Shooting

 

 

 

 

Low air pressure.

Check air supply.

 

Wrong drive pinion.

Replace with proper drive pinion.

 

 

 

Oil blowing out of exhaust.

Oil in air supply line.

Inspect air line and remove source

 

 

of oil.

 

Splash deflector retaining screw (5)

Install splash deflector retaining

 

or pipe plug missing.

screw or pipe plug.

 

Worn or damaged rotor seals or

Replace static seals on outside of

 

static O-rings.

motor or send motor to Ingersoll

 

 

Rand to be rebuilt.

Oil leaking from gear case (28).

Worn or damaged O-rings.

Replace O-rings.

 

Loose joints.

Make sure that joints fit properly and

 

 

starter assembly cap screws are

 

 

tightened to 60 ft-lb (81 Nm) torque.

 

 

Make sure all seals and O-rings fit

 

 

and seal properly at their perimeters.

 

 

If they do not replace with new seals

 

 

and O-rings.

 

Excessive high-speed operation.

Operate according to recommen-

 

 

dations.

 

High number of start cycles.

Replace worn components.

 

Loose or leaking pipe plugs (10) or

Tighten or replace pipe plugs using

 

(11).

Ingersoll-Rand No SMB-441 pipe

 

 

sealant.

 

Splash deflector retaining screw

Tighten splash deflector retaining

 

loose or pipe plug missing.

screw or replace pipe plug.

Air or gas leakage.

Loose joints.

Make sure that joints fit properly and

 

 

starter assembly cap screws are

 

 

tightened to 60 ft-lb (81 Nm) torque.

 

 

Make sure all seals and O-rings fit

 

 

and seal properly at their perimeters.

 

 

If they do not, replace with new

 

 

seals and O-rings.

 

Excessive high-speed operation.

Operate according to recommen-

 

 

dations.

 

High number of start cycles.

Replace worn components.

 

Loose or leaking pipe plugs.

Tighten or replace pipe plugs.

 

Splash deflector retaining screw

Tighten splash deflector retaining

 

loose or pipe plug missing.

screw or replace pipe plug.

 

 

 

08028-0D/H5250/94.08.12

96.38 - ES0U-G

Description

Trouble Shooting for Cooling Water System

503.09

Page 1 (1)

Edition 01H

 

 

 

 

 

Description

The built-on fresh water pump in the high tempera-ture (HT) circuit is of the centrifugal type and is mounted on the front cover of the engine and is driven through a gearing.

L23/30H

The pump bearings are lubricated automatically with oil from the lubricating oil system of the engine.

If the pump leaks and the shaft sealing rings are worn, it is recommended to replace the shaft seal, see working card 516-02.00.

08028-0D/H5250/94.08.12

Trouble

Possible Cause

Trouble Shooting

 

 

 

The pump does not work after

Pump draws in air at suction side.

Check packings and pipes for

start.

 

tightness.

 

The system is not filled-up.

Check the level in the expansion

 

 

tank.

 

Air cannot escape on delivery side.

Vent the system.

 

Leaking shaft seal.

Check the shaft seal.

 

 

 

Pump capacity drops after

Air leakages of shaft seal.

Overhaul the shaft seal.

normal operation.

 

 

 

Fouled impeller.

Clean the impeller.

 

 

 

Pump does not give maximum

Suction valve not fully open.

Open the suction valve.

delivery.

 

 

 

Defective seals.

Replace the seals.

 

Worn impeller and worn wear rings.

Overhaul the pump.

 

 

 

Note! Running troubles with the pump, apart from mechanical faults, are most often due to leaks in the suction line. It is essential, therefore, that all packings and gaskets are in order and that they are renewed when necessary. Even a tiny hole in the suction line will reduce the pump capacity.

96.02 - ES0U-G

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