Скачиваний:
224
Добавлен:
14.07.2019
Размер:
7.68 Mб
Скачать

Working Card

Check of Cooling Water System

516-01.90

Page 1 (2)

Edition 01H

 

 

 

 

 

08028-0D/H5250/94.08.12

L23/30H

V28/32S

Safety precautions

Special tools

 

 

Stopped engine

Plate no

Item no

Note

Shut-off starting air

 

 

 

Shut-off cooling water

 

 

 

Shut-off fuel oil

 

 

 

Shut-off nozzle cooling oil

 

 

 

Stopped lub. oil circul.

 

 

 

Press Blocking - Reset

 

 

 

Description

Hand tools

Check of cooling water system.

Starting position

Engine is running

Related procedure

Manpower

 

 

 

Replacement and wearing parts

Working time

:

½

hour

Plate no

Item no

Qty/

Capacity

:

1

man

 

 

 

Data

 

 

 

 

 

 

Data for pressure and tolerance

(Page 500.35)

 

 

Data for torque moment

 

(Page 500.40)

 

 

Declaration of weight

 

 

(Page 500.45)

 

 

92.04 - ES0U-G

516-01.90

Check of Cooling Water System

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

V28/32S

Checks to be carried out

1)Examine the piping system for leaks.

2)Retighten all bolts and nuts in the piping system.

3)Move all valves and cocks in the piping system. Lubricate valve spindles with graphite or similar.

4)Check flexible connections for leaks.

5)Checkmanometersandthermometersforpossible damages.

6)Check the condition of the uppermost of the two O-rings (which makes up the tightening between the jacket cooling water space in the frame and the crankcase) by means of the inspection holes in the engine frame - see also Working Card 506-01.40.

For check of the fresh water condition, see section 504.

08028-0D/H5250/94.08.12

92.04 - ES0U-G

Working Card

Cooling Water, Thermostatic Valve

516-04.00

Page 1 (2)

Edition 01H

 

 

 

 

 

08028-0D/H5250/94.08.12

L23/30H

Safety precautions:

Stopped engine

Shut-off starting air

Shut-off cooling water

Shut-off fuel oil

Shut-off cooling oil

Stopped lub. oil circul.

Description:

Inspection of thermostatic valve and replacement of elements.

Starting position:

Cooling water drained from engine (if necessary).

Related procedure:

Manpower:

 

 

 

Working time

:

2

hours

Capacity

:

1

Man

Data:

 

 

 

Data for pressure and tolerance

(Page 500.35)

Data for torque moment

(Page 500.40)

Declaration of weight

(Page 500.45)

Special tools:

Plate No

Item No

Note

Hand tools:

Ring and open end spanner 24 mm Copaslip

Tools and cleaning preparation for cleaning.

Replacement and wearing parts:

Plate No

Item No

Qty/

51604

031

1/engine

51604

055

2 or 4/engine

51604

092

3/engine

94.29 - ES0S-G

516-04.00

Cooling Water, Thermostatic Valve

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

The thermostatic valve cannot be adjusted and under normalworkingconditionsmaintenanceisnotrequired. However, in some cases it is necessary to replace the elements in the thermostatic valve.

1

2

3

5

4

1.Nut

2.Washer

3.Element

4.O-rings sealing

5.Gasket

Fig. 1 Thermostatic valve

Replacement of elements:

1)Remove nuts (1) and washers (2), 4 or 6 pcs. See fig. 1.

2)Disconnect upper and lower part of the housing.

3)Remove the assembled elements (3) and the elements O-ring sealing.

4)Remove the gaskets between the upper and lower part of the housing.

5)The upper and lower part of the housing are thoroughly cleaned inside and on the gasket surfaces.

6)The sealing rings (4) for the elements in the housing are replaced and lubricated with a thin layer of copaslip.

7)Remounttheassembledelementsinthehousing by wriggling these somewhat over side.

8)Upper and lower part of the housing are assembled with a new gasket (5), the nuts (1) are mounted and tightened "cross-wise".

Note:

After inspection or replacement of the elements the cooling water temperature is checked to ensure that the elements are working correctly.

08028-0D/H5250/94.08.12

94.29 - ES0S-G

Plate

Page 1 (2)

Cooling Water Thermostatic Valve

51604-01HZ

 

 

L23/30H

08028-0D/H5250/94.08.12

94.23 - ES0S

51604-01HZ

 

 

Cooling Water Thermostatic Valve

 

Plate

 

 

 

Page 2 (2)

L23/30H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

Designation

Benævnelse

 

Item

 

 

 

Designation

Benævnelse

 

 

 

 

 

 

 

No.

Qty.

 

 

No.

 

Qty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

018

4/T

 

Screw

Skrue

 

 

 

 

 

 

 

 

 

031

2/T

 

O-ring

O-ring

 

 

 

 

 

 

 

 

 

043

2/T

 

Thermostatic

Følerelement

 

 

 

 

 

 

 

 

 

 

 

 

 

element

 

 

 

 

 

 

 

 

 

 

055

2/T

 

O-ring

O-ring

 

 

 

 

 

 

 

 

 

067

2/T

 

Sleeve

Bøsning

 

 

 

 

 

 

 

 

 

079

4/T

 

Washer

Skive

 

 

 

 

 

 

 

 

 

080

16/T

 

Nut

Møtrik

 

 

 

 

 

 

 

 

 

092

3/T

 

Gasket

Pakning

 

 

 

 

 

 

 

 

 

102

12/T

 

Screw

Skrue

 

 

 

 

 

 

 

 

 

114

1/E

 

Thermostatic

Termostatventil,

 

 

 

 

 

 

 

 

 

 

 

 

 

valve, complete

komplet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering spare parts, see also page 500.50.

Ved bestilling af reservedele, se også side 500.50.

*

= Only available as part of a spare parts kit.

*

=

Kun tilgængelig som en del af et reservedelssæt.

Qty./E

=

Qty./Engine

Antal/E =

Antal/Motor

Qty./T

=

Qty./Thermostatic valve

Antal/T =

Antal/Termostatsventil

08028-0D/H5250/94.08.12

94.23 - ES0S

Plate

Page 1 (2)

Pipes on Cylinder Head

51625-01H

 

 

L23/30H

08028-0D/H5250/94.08.12

94.25 - ES0S

51625-01H

 

 

Pipes on Cylinder Head

 

Plate

 

 

 

Page 2 (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

L23/30H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

 

Item

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Qty.

 

Designation

Benævnelse

 

No.

 

Qty.

 

Designation

Benævnelse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

012

1/E

 

H.T. collecting pipe,

H.T. samlerør,

 

 

 

 

 

 

 

 

 

 

 

 

 

5 cyl.

5 cyl.

 

 

 

 

 

 

 

 

 

024

1/E

 

H.T. collecting pipe,

H.T. samlerør,

 

 

 

 

 

 

 

 

 

 

 

 

 

6 cyl.

6 cyl.

 

 

 

 

 

 

 

 

 

036

1/E

 

H.T. collecting pipe,

H.T. samlerør,

 

 

 

 

 

 

 

 

 

 

 

 

 

7 cyl.

7 cyl.

 

 

 

 

 

 

 

 

 

048

1/E

 

H.T. collecting pipe,

H.T. samlerør,

 

 

 

 

 

 

 

 

 

 

 

 

 

8 cyl.

8 cyl.

 

 

 

 

 

 

 

 

 

061

1/C

 

Packing, oval

Pakning, oval

 

 

 

 

 

 

 

 

 

073

2/C

 

Screw

Skrue

 

 

 

 

 

 

 

 

 

085

1/C

 

Thermometer piece

Termometerstykke

 

 

 

 

 

 

 

 

 

097

1/C

 

Packing, oval

Pakning, oval

 

 

 

 

 

 

 

 

 

107

2/C

 

Screw

Skrue

 

 

 

 

 

 

 

 

 

119

2/C

 

Screw

Skrue

 

 

 

 

 

 

 

 

 

120

2/C

 

Nut

Møtrik

 

 

 

 

 

 

 

 

 

132

1/C

 

Packing, oval

Pakning, oval

 

 

 

 

 

 

 

 

 

144

1/C

 

Thermometer

Termometer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering spare parts, see also page 500.50.

Ved bestilling af reservedele, se også side 500.50.

*

= Only available as part of a spare parts kit.

*

= Kun tilgængelig som en del af et reservedelssæt.

Qty./E

=

Qty./Engine

Qty./E

=

Qty./Motor

Qty./E

=

Qty./Cylinder

Qty./C

=

Qty./Cylinder

08028-0D/H5250/94.08.12

94.25 - ES0S

Index

Page 1 (1)

Description

Tools

520

L23/30H

Introduction to Spare Part Plates for Tools............................................................

520.01.(01H)

Working Card

 

 

Application of Hydraulic Tools..................................................................................

520-01.05.(01H)

Maintenance of Hydraulic Tools..................................................................................

520-01.10.(01H)

Tightening with Torque Spanner................................................................................

520-01.15.(01H)

Tool Combinations for Tightening of Connecting Rod Screws...........................

520-01.20.(01H)

Max Pressure Indicator.................................................................................................

520-01.25.(01H)

Plates

 

 

Tools for Cylinder Head......................................................................................................

 

52005-01H

Tools for Piston, Connecting Rod and Cylinder Liner..........................................................

 

52006-03H

Tools for Operating Gear for Inlet Valves, Exhaust Valves and Fuel Injection Pumps........

52008-04H

Tools for Control and Safety Systems, Automatics and Instruments...................................

 

52009-01H

Tools for Crankshaft and Main Bearing...............................................................................

 

52010-01H

Tools for Fuel Oil System and Injection Equipment.............................................................

 

52014-03H

Tools for Lubricating Oil System........................................................................................

 

52015-01H

Hydraulic Tools.................................................................................................................

 

52021-01H

Tools for Low Overhaul Height, Piston, Cylinder Liner and Connecting Rod........................

 

52050-01H

9901-ESOU

Description

Introduction to Spare Part Plates for Tools

520.01

Page 1 (1)

Edition 01H

 

 

 

 

 

 

 

L23/30H

 

 

V28/32S

The contents of these spare part plates with tools are a summary of STANDARD TOOLS for normal maintenance and EXTRA TOOLS for reconditioning, which can be supplied by MAN B&W Diesel A/S, Holeby. Thus, the list comprises the total extent of tools available for this engine type.

For each specific plant the amount of tools delivered depends of the contractual specifications.

The tools listed are assembled in sections corresponding to the chapters of the instruction book.

However, some tools such as torque spanners, hydraulic tools etc. may also have other applications. Information about the exact use of the tools appears from the relevant sections in the instruction book.

Note: The table on the spare part plates is marked with an S or an E. An S means that the tools are supplied when ordering Standard tools and an E means that the tools are supplied when ordering Extra tools, i.e. Tools for Reconditioning (extra tools are not standard delivery)

08028-0D/H5250/94.08.12

96.03 - ES0

Соседние файлы в папке MAN-BW L23-30 (ЧН 225_300)+