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50601-05H

 

Piston and Connecting Rod (Hydraulic Tightened)

 

Plate

 

 

Page 2 (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

L23/30H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

720/750 RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

 

Item

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Qty.

 

Designation

Benævnelse

 

No.

 

Qty.

Designation

Benævnelse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

019

1/C

 

Piston pin incl.

Stempelpind inkl.

 

 

 

 

 

 

 

 

 

 

 

 

 

item No 020

pos. nr. 020

 

 

 

 

 

 

 

 

 

020*

4/C

 

Socket screw

Kraterskrue

 

 

 

 

 

 

 

 

 

032

2/C

 

Retaining ring

Sikringsring

 

 

 

 

 

 

 

 

 

044*

1/C

 

Plug screw

Propskrue

 

 

 

 

 

 

 

 

 

056

1/C

 

Bush for

Plejlstangs-

 

 

 

 

 

 

 

 

 

 

 

 

 

connecting rod

bøsning

 

 

 

 

 

 

 

 

 

068

1/C

 

Connecting rod

Plejlstang inkl.

 

 

 

 

 

 

 

 

 

 

 

 

 

incl. item Nos

pos. nr.

 

 

 

 

 

 

 

 

 

 

 

 

 

044, 056, 140, 152

044, 056, 140, 152

 

 

 

 

 

 

 

 

 

 

 

 

 

and 164

og 164

 

 

 

 

 

 

 

 

 

081

1/C

 

Piston

Stempel

 

 

 

 

 

 

 

 

 

093

1/C

 

Piston ring

Stempelring

 

 

 

 

 

 

 

 

 

103

1/C

 

Piston ring

Stempelring

 

 

 

 

 

 

 

 

 

115

1/C

 

Piston ring

Stempelring

 

 

 

 

 

 

 

 

 

127

1/C

 

Oil scraper ring

Olieskrabering

 

 

 

 

 

 

 

 

 

139

1/C

 

Connecting rod

Plejlstangs-

 

 

 

 

 

 

 

 

 

 

 

 

 

bearing 2/2

leje 2/2

 

 

 

 

 

 

 

 

 

140*

1/C

 

Plug screw

Propskrue

 

 

 

 

 

 

 

 

 

152

2/C

 

Connecting rod

Plejlstangs-

 

 

 

 

 

 

 

 

 

 

 

 

 

stud

bolt

 

 

 

 

 

 

 

 

 

164

2/C

 

Nut

Møtrik

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering spare parts, see also page 500.50.

Ved bestilling af reservedele, se også side 500.50.

*

=

Only available as part of a spare parts kit.

*

=

Kun tilgængelig som en del af et reservedelssæt.

Qty./C

=

Qty./Cylinder

Antal/C =

Antal/Cylinder

08028-0D/H5250/94.08.12

00.27 - ES0

Plate

Page 1 (2)

Cylinder Liner

50610-01H

 

 

L23/30H

720/750 RPM

08028-0D/H5250/94.08.12

97.05 - ES0S

50610-01H

 

 

Cylinder Liner

 

Plate

 

 

 

Page 2 (2)

L23/30H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

720/750 RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

Designation

Benævnelse

 

Item

 

Qty.

 

Designation

Benævnelse

 

 

 

 

 

No.

Qty.

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

018

1/C

 

Cylinder liner

Cylinderforing

 

 

 

 

 

 

 

 

 

031

1/C

 

Sealing ring

Tætningsring

 

 

 

 

 

 

 

 

 

043

2/C

 

O-ring

O-ring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering spare parts, see also page 500.50.

Ved bestilling af reservedele, se også side 500.50.

*

=

Only available as part of a spare parts kit.

*

=

Kun tilgængelig som en del af et reservedelssæt.

Qty./C

=

Qty./Cylinder

Antal/C =

Antal/Cylinder

08028-0D/H5250/94.08.12

97.05 - ES0S

Index

Page1(1)

Description

Camshaft and Camshaft Drive

507

Camshaft and Camshaft

Drive................................................................................................

507.01 (01H)

Working

 

 

Check of Camshaft and Camshaft Drive............................................................................

507-01.00(01H)

Inspection and Replacement of Camshaft Bearing..............................................................

507-01.05(01H)

Adjustment of Camshaft.......................................................................................................

507-01.20(01H)

Plates

 

 

Intermediate Wheel................................................................................................................

 

50701-01H

Camshaft and Camshaft

Bearing.............................................................................................

50705-01 HZ

Description

Camshaft and Camshaft Drive

507.01

Page 1 (1)

Edition 01H

 

 

 

 

 

General

The camshaft which controls the actuation of inlet valves, exhaust valves and fuel injection pumps is driven by a gear wheel on the crankshaft through an intermediate wheel, and rotated by a speed which is half of that of the crankshaft, see fig. 1.

The camshaft is located in a high level housing in the engine frame.

The camshaft runs in replaceable, identical, steelbacked bronze bushings fitted into borings of the transverse girders in the housing.

The camshaft is built-up of sections, one for each cylinder unit. Each section is equipped with fixed cams for operation of fuel injection pump, air inlet valve and exhaust valve. The sections are assembled by bolting of the ample dimensioned and precision made flange connections, which also act as bearing journals.

Except for the foremost and the aftmost ones, the sections are identical and therefore interchangeable. The foremost section is equipped with a clutch for driving the fuel oil feed pump (if mounted). The gear wheel for driving the camshaft as well as a gear wheel connection of governor are screwed on the aftmost section.

L23/30H

The lubricating oil pipes for the gear wheels are equipped with nozzles which are adjusted to apply the oil at the points where the gear wheels are in mesh. The position of the nozzles is determined by direction of rotation of the engine.

Engine seen from aft - fly wheel end

Clockwise rotation direction

Fig. 1. Intermediate wheel

08028-0D/H5250/94.08.12

94.26 - ES0S

Working Card

Check of Camshaft and Camshaft Drive

507-01.00

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

08028-0D/H5250/94.08.12

Safety precautions:

Stopped engine

Shut-off starting air

Shut-off cooling water

Shut-off fuel oil

Shut-off cooling oil

Stopped lub. oil circul.

Description:

Checking of gear wheels, bolted connections and lubricating system.

Starting position:

Related procedure:

Man power:

 

 

 

Working time

:

3

Hours

Capacity

:

1

man

Data:

 

 

 

Data for pressure and tolerance

(Page 500.35)

Data for torque moment

(Page 500.40)

Declaration of weight

(Page 500.45)

Special tools:

 

 

Plate no

Item no

Note.

52006

261

20 - 120 Nm.

Hand tools:

Allen key, 12 mm.

Ring and open end spanner, 19 mm. Socket spanner, 19 mm.

Replacement and wearing parts:

Plate no

Item no

Qty./

50705

099

10/eng.

50705

146

6/eng.

50705

195

1/eng.

50705

183

2/eng.

50705

205

2/eng.

51106

237

1/cyl.

51106

058

1/cyl.

51106

693

 

97.06 - ES0U-G

507-01.00

Check of Camshaft and Camshaft Drive

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

1) Dismount the covers which give access to the gear wheels, camshaft and crankcase.

Examine all gear wheels for cracks, wear and deformations. While turning the engine to enable inspection allover the circumference of the gear wheels.

2) Check all screws, nuts and bolted connections, including locking devices everywhere in the gear wheel housing, camshaft housing and crankcase to check that they have not worked loose. Tightening torques, see page 500.40.

3)Examine all lubricating oil spray pipe nozzles.

4)Start the electrical lubricating oil pump and check the oil flow everywhere. Be particularly careful to check that the oil jet hits the gear wheels correctly at the points where the wheels mesh.

08028-0D/H5250/94.08.12

97.06 - ES0U-G

Working Card

Inspection and Replacement of Camshaft Bearing

507-01.05

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

08028-0D/H5250/94.08.12

Safety precautions:

Stopped engine

Shut-off starting air

Shut-off cooling water

Shut-off fuel oil

Shut-off cooling oil

Stopped lub. oil circul.

Description:

Check of roller path of cams and check of camshaft bearing.

Replacement of camshaft bearing.

Starting position:

Cover for camshaft and gear wheel has been removed.

Related procedure:

Camshaft and camshaft drive,

507-01.00

Man power:

 

 

 

Working time

:

2

Hours

Capacity

:

2

men

Data:

 

 

 

Data for pressure and tolerance

(Page 500.35)

Data for torque moment

(Page 500.40)

Declaration of weight

(Page 500.45)

Special tools:

 

 

Plate no

Item no

Note.

52006

261

20 - 120 Nm.

Hand tools:

Ring and open end spanner, 19 mm. Socket spanner, 19 mm.

Feeler gauge. Big screw driver.

Replacement and wearing parts:

Plate no

Item no

Qty. /

50705

038

1/eng.

50705

051

1/eng.

95.02 - ES0S-G

507-01.05

Inspection and Replacement of Camshaft Bearing

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

To Check Roller Path of Cams.

1) While turning the engine, examine the cam discs and in particular, check the roller path of all cams for cracks, crackles and ruffle. Also examine the rollers of the roller guides.

Note: if there are flat spots on the roller and if some of the rollers may be blocked, the roller must be replaced by a new one, see working card 508-01.00.

To Check Camshaft Bearings.

2) The wearing surface of the camshaft bearings cannot be checked without dismounting the camshaft. However, ab-normal wear of one or more bearings will become apparent in the form of burrs of white metal at the circumference of the camshaft journal, and in that case the bearing will in no doubt be discoloured, as well.

The bearing clearance is measured with a feeler gauge, see data sheet 500.35.

To Replace Camshaft Bearing.

3) If one or several of the camshaft bearings should be replaced, the camshaft must be wholly or partly dismantled.

Dismount the fuel oil feed pump, if mounted, and check that the camshaft sections are marked in relation to each other. Disassemble the camshaft aft (toward flywheel) of the bearing that is to be replaced. Dismount all roller guides that are located forward of the disassembling position, see working card 508-01.00 and 508-01.05.

Pull the disconnected sections of the camshaft so far a head that the bearing which is to be replaced is free.

Take out the locating screw of the camshaft bearing concerned and push the bearing out of the bore in the engine frame, see fig 1.

Check the lubricating oil ducts to the bearing for free flow.

Camshaft bearing

Hole for lubricating oil

Locating screw

Frame

Fig 1.

Mount a new camshaft bearing in the bore and make sure that the hole for insertion of the locating screw in the bearing is in a correct position. Lock the bearing by means of the locating screw, which is to be provided with a new gasket. To facilitate the fitting of the bearing it can be cooled down with Co2.

Inspect the camshaft journal for seizures.

If necessary, the camshaft section must be entirely removed from the engine, and the journal concerned must be polished.

Coat all the journals of the camshaft section with clean lubricating oil and push the camshaft into position, making sure that the marks on the flanges coincide.

Assemble the sections and fit the bolts (coated with copaslip or similar).

Tighten the nuts with a torque spanner, see data sheet 500.40.

Mount all roller guides as well as the fuel oil feed pump.

08028-0D/H5250/94.08.12

95.02 - ES0S-G

Working Card

Adjustment of Camshaft

507-01.20

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

08028-0D/H5250/94.08.12

Safety precautions:

Special tools:

 

 

 

 

Stopped engine

Plate no

Item no

Note.

 

 

 

Shut-off starting air

 

 

 

 

 

 

 

 

 

 

Shut-off cooling water

 

 

 

 

 

Shut-off fuel oil

 

 

 

 

 

 

 

 

 

Shut-off cooling oil

 

 

 

 

 

Stopped lub. oil circul.

 

 

 

 

 

 

 

Description:

 

 

 

Nominal adjustment of camshaft. (Adjustment of

 

 

camshaft in relation to crankshaft).

Hand tools:

 

 

 

 

 

Depth gauge.

 

 

Starting position:

 

 

 

Camshaft assembled as per timing order, moun-

 

 

ted in frame and roller gear house.

 

 

 

Related procedure:

 

 

 

Adjustment of the maximum

 

 

 

combustion pressure,

514-05.01

 

 

Manpower:

 

 

 

Replacement and wearing parts:

Working time

:

3

hours

Plate no

Item no

Qty. /

Capacity

:

1

man

 

 

 

Data:

 

 

 

 

 

 

Data for pressure and tolerance

(Page 500.35)

 

 

Data for torque moment

 

(Page 500.40)

 

 

Declaration of weight

 

 

(Page 500.45)

 

 

96.30 - ES0S-L

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