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1683390-5.0 Page 1 (1)

Heat Balance

D 10 20 0

 

 

L23/30H

P = 135 kW/cyl. at 750 RPM. Pme = 18.1 bar

Ambient cond. 45.0 C - 1.00 bar - Cool W 36.0 C with engine driven pumps: Lub. oil, HT Water

(Generator load, const. RPM)

Exhaust gas

Jacket cooling/Ch. air

 

Lub. oil/Radiation

 

kW/cyl.

110

 

 

 

 

 

55.0

 

 

 

 

105

 

 

 

 

52.5

 

 

 

 

100

 

 

 

 

50.0

 

 

 

 

95

 

 

 

 

47.5

 

 

 

 

90

 

 

 

 

 

45.0

 

 

 

 

85

 

 

 

 

42.5

 

 

 

 

80

 

 

 

 

 

40.0

 

 

 

 

75

 

 

 

 

 

37.5

 

 

 

 

70

 

 

 

 

 

35.0

 

 

 

 

65

 

 

 

 

 

32.5

 

 

 

 

60

 

 

 

 

 

30.0

 

 

 

 

55

 

 

 

 

 

27.5

 

 

 

 

 

50

 

 

 

 

 

25.0

 

 

 

 

45

 

 

 

 

 

22.5

 

 

 

 

40

 

 

 

 

 

20.0

 

 

 

 

 

35

 

 

 

 

 

17.5

 

 

 

 

30

 

 

 

 

 

15.0

 

 

 

 

25

 

 

 

 

 

12.5

 

 

 

 

20

 

 

 

 

 

10.0

 

 

 

 

15

 

 

 

 

 

7.5

 

 

 

 

10

 

 

 

 

 

5.0

 

 

 

 

5

 

 

 

 

 

2.5

 

 

 

 

0

 

 

 

 

 

0.0

 

 

 

 

 

 

 

Charge air

 

 

 

Exhaust gas*

 

 

 

Jacket cooling

 

 

 

Lubricating oil

 

 

 

Radiation

25.0

50.0

75.0

100.0 % Load

33.8

67.5

101.3

135.0 kW/cyl.

* tolerance ±10%

01.01

1624434-2.1 Page 1 (1)

Heat Balance

D 10 20 0

 

 

 

 

 

 

P = 160 kW/cyl. at 900 RPM. Pme = 17.9 bar

 

 

Ambient cond. 27.0 C - 1.00 bar - Cool W 27.0 C (Generator load, const. RPM)

Exhaust gas

 

Jacket cooling/Ch. air

 

 

 

Lub. oil/Radiation

 

kW/cyl.

120

 

 

 

60

 

 

 

110

 

 

 

 

 

 

55

 

 

 

100

 

 

 

 

 

 

50

 

 

 

90

 

 

 

 

 

 

45

 

 

 

80

 

 

 

 

 

 

40

 

 

 

70

 

 

 

 

 

 

35

 

 

 

60

 

 

 

 

 

 

30

 

 

 

50

 

 

 

 

 

 

25

 

 

 

40

 

 

 

 

 

 

20

 

 

 

30

 

 

 

 

 

 

15

 

 

 

20

 

 

 

 

 

 

10

 

 

 

10

 

 

 

 

 

 

5

 

 

 

0

 

 

 

0

 

 

 

 

 

 

0

25

50

75

0

40

80

120

* tolerance ±10%

L23/30H MCR

Exhaust gas *

Charge air cooler

Jacket cooling

Lubricating oil

Radiation

100 % load

160 kW/cyl.

91.23

08028-0D\H5250\94.08.12

1609510-3.3

Description of Sound Measurements

D 10 25 0

Page 1 (2)

 

 

 

 

 

General

Purpose

This should be seen as an easily comprehensible sound analysis of MAN B&W Holeby GenSets. These measurements can be used as tools in the project phase as a reasonable basis for decisions concerning damping and isolation in buildings, engine rooms and around exhaust systems.

Measuring Equipment

All measurements have been made with Precision Sound Level Meter according to standard IEC Publication 651, type 1 - with 1/1 or 1/3 octave filter according to standard IEC Publication 225.

Definitions

P Sound Pressure Level: LP = 20 x log p0 dB

where p is the RMS value of sound pressure in pascals, and p0 is 20 mPa for measurement in air.

Sound Power Level : LW =10 x log

P

dB

p0

 

 

where P is RMS value of sound power in watts, and p0 is 1 pW.

Measuring Conditions

All measurements (where nothing else is mentioned) are made in MAN B&W Holeby's test hall with the GenSet placed in an isolated position.

Room Volume

V = 8000 m3

Correction Factor

K = 3 dB

Background Noise

65 - 70 dB(A)

During GenSet sound measurement, the exhaust gas is led outside the test hall and through a silencer. The GenSet is (if nothing else is stated) placed on a resilient bed with generator and engine on a common base frame.

It should be noted that no deduction can be made due to background noise, and that the sound level, measured in sound pressure, is approx. 3 dB(A) higher than if measuring had been made in an anechoic chamber.

Measuring of exhaust sound is done in the test hall, directly after turbocharger, and with the exhaust pipe dismantled.

Sound Measuring "on-site"

The Sound Power Level can be directly applied to on-site conditions. It does not, however, necessarily result in the same sound Pressure level as in the test hall.

Normally the sound pressure is 3 dB(A) higher onsite but it depends on the shape of the engine room.

Small rooms with hard non-absorbing walls with no absorption give even higher values, while large rooms with good absorption only result in minor deviations.

The sound pressure level also depends on the number of sound sources, and how close these are placed.

The sound pressure level will e.g. increase by 3 dB between two running engines if these are placed at a distance of 2 metres from eachother, while the sound pressure will increase by less than 1 dB if they are placed at a distance of 5 meters.

Points of Measurement for GenSet

The distribution of points of measurement will, if possible, be made according to the following standards:

a.CIMAC's Recommendation of measurement for the overall noise of reciprocating

engines.

1970

b. DS/ISO 3744 Annex D

1982

97.17

D 10 25 0

Description of Sound Measurements

 

 

1609510-3.3 Page 2 (2)

General

c. DIN 45 635 part 11

1987

Points of Measurement for Exhaust Sound

Points of measurement will be according to one of the following standards:

a. DS/ISO 2923

1975

b. DIN 45635 part 11

1987

c.Measured inside the exhaust pipe with a measuring probe.

where DS/ISO has been the most common sofar, but where DIN 45 635 part 11 must be regarded as the best when measuring the sound pressure level.

08028-0D\H5250\94.08.12

97.17

1613430-7.3 Page 1 (1)

Sound Measurements

D 10 25 0

 

 

L23/30H

Engine and Exhaust Sound

Number of cylinders

 

 

5

6

 

7

 

 

8

 

 

 

 

 

 

 

 

 

 

RPM

 

720

750

720

750

720

750

720

750

 

 

 

 

 

 

 

 

 

 

Engine sound:*

 

 

 

 

 

 

 

 

 

Mean sound pressure

dB (A)

96.8

96.3

96.6

95.0

100.0

100.1

100.5

100.0

approx. anechoic chamber

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust sound:**

 

 

 

 

 

 

 

 

 

Level

dB (A)

120.5

117.1

124.5

124.5

125.0

125.0

123.5

124.0

 

 

 

 

 

 

 

 

 

 

*The engine sound measurement is according to Cimac's Recommendation of measurement for overall noise of reciprocating engines, the test conditions is according to "Description of sound measurements" D 10 25 0.

**The exhaust sound measurement is according to DS/ISO 2923, the test conditions is according to "Description of sound measurements" D10 25 0.

The stated values are calculated and actual measurements on specified plant may be different.

08028-0D\H5250\94.08.12

91.36

1624461-6.2 Page 1 (1)

Exhaust Gas Emission

D 10 28 0

 

 

General

The composition of the exhaust gases emitted by our medium-speed four-stroke diesel engines during full load operation and depending on the air/fuel ratio is as follows:

 

% Volume

Nitrogen N2

approx.

76

Oxygen O2

approx.

13

Carbon dioxide CO2

approx.

4

Water (vapour) H2O

approx.

6

Argon Ar

approx.

1

Ash, soot, NOx, CO, HC, etc.

 

rest

However, as regards the environmental impact attributable to diesel exhaust gases only the components listed under "Rest" are of interest, and of these, above the various proportion of carbon monoxide, CO, of nitrogen oxides, NOx, sulphur dioxide SO2 and of the hydrocarbons, HC, that are known as noxious materials on account of their toxicity.

The ash and SO2 content of the exhaust gas is solely determined by the composition of the fuel and not by the combustion in the engine.

SO2 can be determined by the empirical relationship: SO2 * = (21.9 x S) - 2.1 (kg/tonne fuel). Where S is sulphur content of fuel in % of weight.

The soot emission, though it does play a role, poses no problem in case of super-charged engines on account of the large amount of excess air compared with naturally aspirated engines.

As the NOx emission is also greatly influenced by the site and operating conditions of the engine (e.g. charge air temperature), the MAN B&W Diesel A/S, Holeby works should be consulted and advised of any existing local ordinances before any statements regarding emissions are made in case of concrete projects.

*Reference: Lloyds Register Marine Exhaust Emissions Research.

ppm

 

 

g/Nm3 (5% O2),

1000

 

 

g/kWh

 

 

 

10.00

900

 

 

 

9.00

800

 

 

 

8.00

700

 

 

 

7.00

600

 

 

 

6.00

500

 

 

 

5.00

400

 

 

 

4.00

300

 

 

 

3.00

200

 

 

 

2.00

25

50

75

100

Load %

g/kWh

ppm (13% O2 , dry)

ppm (15% O2, wet)

g/Nm3 (5% O2, dry)

Fig. 1. Nox emission L23/30H and L/V28/32H engines according to ISO 3046 conditions.

99.34

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