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1624484-4.1

 

 

 

 

 

 

Lifting Instruction

 

 

B 25 03 0

Page 1 (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L23/30H

Lifting of Complete Generating Sets.

 

 

 

 

The generating sets should only be lifted in the two

 

 

 

 

wire straps. Normally, the lifting crossbars and the

 

 

 

 

wire straps are mounted by the factory. If not, it must

 

 

 

 

be observed that the fixing points for the crossbars

Type

2.

Single crossbars.

 

are placed differently depending on the number of

 

 

 

 

cylinders.

 

 

 

 

 

 

 

 

 

 

 

The crossbars are to be removed after the installation,

 

 

 

 

and the protective caps should be fitted.

 

 

 

 

 

1

2

3

4

5

 

 

 

Type 1. Double crossbars.

Cap nut

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type 1.

Type 2.

 

 

 

 

 

1

2

3

4

5

6

 

 

 

 

 

 

 

 

 

 

Type 1.

Type 2.

 

 

 

 

 

1

2

3

4

5

6

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire supports to be

 

 

 

 

 

Type 1.

Type 2.

 

 

mounted downwards

 

 

 

 

 

 

 

Distance pipe

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

 

Cylinder head stud

 

 

 

 

 

 

 

 

 

 

 

Cylinder head nut

 

 

 

 

 

 

Type 1.

 

 

 

 

 

Fig. 1. Crossbars' placing on engine.

Fig. 2. Crossbars.

Engine Type

a (mm)

5L23/30H 2830

6L23/30H 3200

7L23/30H 3385

8L23/30H 3570

* Based on MBD-H standard generator

Fig. 3. Crossbars' and wires placing on engine.

92.38

Alternator

G 50

1613539-9.4 Page 1 (3)

Information from the Alternator supplier

G 50 02 8

 

 

L23/30H

Installation aspects

For mounting of diesel engine and alternator on a common base frame, the alternator supplier should fullfill the dimensions given in fig. 1. Further, inspection shutters, components and other parts to be operated/ maintained should not be placed below the level of the alternator feet on front edge of, and in the longitudinal direction of the alternator in the area covered by the base frame.

Regarding air cooled alternators, the ventilating outlet should be placed above the level of the alternator feet.

For water cooled alternators the flanges for cooling water should be placed on the left side of the alternator seen from the shaft end. The flanges should be with counter flanges.

Project Information

3 sets of Project Information should be forwarded to MAN - B&W Diesel A/S, Holeby, according to the delivery times stated in "Extent of Delivery".

Drawings included in the alternator Project Information must have a max. size of A3.

 

 

AA

AB

 

A

 

 

 

AC

 

 

B

 

 

 

 

P

 

C

 

 

 

 

Q

 

 

 

 

 

 

Overhaul

 

 

D

 

 

 

of rotor

 

 

E

 

 

 

 

 

 

 

 

R

S

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

T

 

F

G

 

 

 

J

 

I

 

 

U

V

X

N

O

 

M

Y

Z

 

 

K

 

 

 

 

 

 

L

 

Engine Type

H

I

øJ

K

L

M (min)

 

 

 

 

 

 

 

5-6L23/30H

230

120

39

1280

1380

230

7-8L23/30H

230

160

39

1500

1600

230

 

 

 

 

 

 

 

Fig 1 Outline drawing of alternator.

99.45

G 50 02 8

Information from the Alternator supplier

 

 

1613539-9.4 Page 2 (3)

L23/30H

Project Information should as a minimum contain the following documentation:

c. For air cooled alternators following information is required:

1.

General description of alternator.

- Max. permissible ambient inlet air temp.

2.

"outline" drawing

3. Rotor shaft drawing

Following information is required in order to be able to work out drawings for base frame and general arrangement of GenSet.

Side view and view of driving end with all main dimensions, i.e. length, width, height, foot position, foot width, shaft height, etc. as well as all the dimensions of the alternator's coupling flange, alt. groove shaft pin.

As minimum all the dimensions in fig. 1 should be stated.

Further the "outline" drawing is to include alternator type, total weight with placement of center of gravity in 2 directions (horizontal and vertical), direction of revolution, terminal box position, lifting eyes venthole position for air cooled alternators and min. overhaul space for rotor, cooler, filter, etc.

a. For water cooled alternators following information is required:

-position of connections

-dimension of connections

-dimensions of flange connections

-cooling water capacity

-cooling water temperature

-heat dissipation

-cooling water pressure loss across heat exchanger

-Amount of water in alt. cooling system

b. For alternators with extern lubricating of bearing(s) following information is required:

-position of connections

-dimensions of connections

-dimensions of flange connections

-required lub. oil flow

-required lub. oil pressure

-pressure regulator (if required/delivered)

-oil sight glas (if required/delivered)

Following information is required in order to be able to workouttorsionalvibrationcalculationsforthecomplete GenSet.

The rotor shaft drawing must show all the dimensions of the rotor shaft's lengths and diameters as well as information about rotor parts with regard to mass inertia moment - GD2 or J (kgm2) and weight (kg).

Fig 2 Shaft dimension for alternator, type B16

99.45

1613539-9.4 Page 3 (3)

Information from the Alternator supplier

G 50 02 8

 

 

L23/30H

The following components, which are part of the complete rotor, must be mentioned:

-Shaft

-Pole wheel

-Exciter

-Ventilator

The shaft dimensions for alternator should be according to figure 2 or 3.

 

A

 

A

 

N7

B

 

 

 

 

 

140m6

 

 

 

 

B

Max. R4

 

 

 

 

A - A

 

 

10

200

 

B - B

 

 

 

 

 

12

 

 

 

148

36

 

 

 

 

220

 

 

 

 

Key & keyway acc. to DIN 6885.1

 

 

Shaft end acc. to DIN 748

Fig. 3. Shaft dimension for alternator, type B20

4. Other drawings necessary for installation.

5. Spare parts list.

6. List of loose supplied components.

7. Data:

-Construction form.

-Rated voltage.

-Rated power kVA.

-Rated current, amp.

-Rated power factor.

-Frequency, Hz.

-Insulation class.

-Load efficiency in % of nominal load at 1/4 - 1/2 - 3/4 - 1/1 load (with cos.phi. = 0.8 and 1.0).

-If the alternator bearings are lubricated by the engines' intermal lub. oil system:

-Max. lub. oil pressure.

-Lub. oil capacity (m3/h).

-Heat radiation.

Besides the above-mentioned documentation, 3 sets of alternator test reports should be forwarded.

In connection with the delivery of alternator, documentation and spare parts, these should be specified with our order no. and the specific yard or project identification.

For further information, please contact MAN B&W Diesel A/S, Holeby.

99.45

1613561-3.5 Page 1 (1)

Engine/Alternator Type

G 50 04 0

 

 

L23/30H

 

 

Standard

Alternative option

Engine type

 

 

 

 

 

Alternator type

 

Requirements

Alternator type

Requirements

 

 

 

 

 

 

 

 

5L23/30H, 720/750 rpm

B 16

 

None

B 20

Elastic coupling

6L23/30H, 720/750/900 rpm

B 16

 

None

B 20

Elastic coupling

7L23/30H, 720/750/900 rpm

B 16

 

None

B 20

Elastic coupling

8L23/30H, 720/750/900 rpm

B 16

 

None

B 20

Elastic coupling

 

 

 

 

 

 

Alternator type B 16:

One bearing type, shaft end with flange.

Alternator type B 20:

Two bearing types, shaft end with keyway. One bearing shall be of the guide bearing type.

Note for Re-engineering

In case of using an existing alternator, calculation for torsional vibrations has to be carried out before determination concerning intermediate bearing and elastic coupling can be established.

00.32