- •1. TABLE OF CONTENTS
- •2. QUALITY CONTROL
- •2.1 INTRODUCTION TO QUALITY
- •2.2 PRACTICE PROBLEMS
- •3. STATISTICAL PROCESS CONTROL
- •3.1 CONTROL CHARTS
- •3.1.1 Sampling
- •3.1.2 Creating the Charts
- •3.1.3 Maintaining the Charts
- •3.1.4 The s-Chart
- •3.1.5 Interpreting the Control Charts
- •3.1.6 Using the Charts for Process Control
- •3.1.7 Practice Problems
- •3.2 CONTROL CHARTS FOR ATTRIBUTES
- •4. INSPECTION FOR QUALITY
- •4.1 ACCEPTANCE OF LOTS
- •4.2 SCREENING
- •4.3 THE COST OF SAMPLING
- •4.4 SINGLE/DOUBLE/MULTIPLE SAMPLED PLANS
- •4.5 OPERATING CHARACTERISTIC (OC) CURVES
- •4.5.1 Practice Problems
- •4.6 MIL-STD-105D AND ANSI/ASQC Z1.4-1981
- •4.6.1 Practice Problem
- •4.7 ANSERED QUESTIONS
- •4.8 UNANSWERED PROBLEMS
- •4.9 QUALITY CONTROL PROJECTS
- •4.9.1 Measuring for Quality Control
- •4.9.2 Evaluation of Metrology Equipment
- •4.10 ANSWERS TO SELECTED PROBLEMS:
- •4.11 QUALITY CONTROL FORMS
- •5. QFD (QUALITY FUNCTIONAL DEPLOYMENT)
- •5.1 REFERENCES
- •6. DETERMINING CAUSES OF PROBLEMS
- •6.1 CAUSE AND EFFECT DIAGRAMS
- •6.1.1 Process Diagrams
- •6.2 PARETO DIAGRAM
- •6.3 MATRIX ANALYSIS
- •7. TOTAL QUALITY CONTROL
- •8. W. EDWARD DEMING’S 14 POINTS
- •9. TOTAL QUALITY MANAGEMENT (TQM)
- •10. PROCESS CAPABILITY
- •11. SIX SIGMA QUALITY
- •12. DESIGN OF EXPERIMENTS
- •12.1 OVERVIEW
- •12.2 n-FACTORIAL
- •13. TAGUCHI METHODS
- •14. REFERENCES
- •15. DESIGN OF EXPERIMENTS
- •15.1 OVERVIEW
- •15.2 n-FACTORIAL
- •15.3 PRACTICE PROBLEMS
- •15.4 REFERENCES
- •17.1 PRACTICE PROBLEMS
page 34
4.6 MIL-STD-105D AND ANSI/ASQC Z1.4-1981
******** ADD MORE ABOUT ANSI STANDARDS ABOVE
•Began development 1942
•A set of tables for single, double and multiple inspections.
•These tables are designed to favor producers risk.
•Three types of inspection levels,
(III)Tightened - for new suppliers, or suppliers with poor quality history
(II)Normal - for poor quality history
(I)Reduced - for suppliers with a good quality history
•AQL (Acceptable Quality Level) - chosen by experience and requirement
e.g.
critical components approx. 0.1% major components approx. 1% minor components approx. 2.5%
1. Sample size code can be found on table (pg. 329) using lot size and inspection level.
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Inspection Level |
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batch size |
I |
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II |
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III |
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2-8 |
A |
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A |
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B |
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9-15 |
A |
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B |
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C |
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16-25 |
B |
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C |
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D |
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. |
. |
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. |
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. |
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. |
. |
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. |
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. |
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. |
. |
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. |
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. |
2.Using AQL, and sample size code, find the appropriate sample plan table, and look up the values. (plan varies by single, double, multiple sampling)
page 35
include mil-std plans here
-see page 336 for a multiple sampling plan.
3.Start at normal inspection level, then tighten or loosen as required.