
Tenney L., Davis Ph.D. - The Chemistry of Powder and Explosives(ru)
.pdfDIPENTAERYTHRITE HEXANITRATE |
281 |
nitroguanidine, and guanidine picrate. A mixture of PETN with guanidine picrate is less sensitive to heat and to shock than ordinary colloided smokeless powder, and is stable at all temperatures which are likely to be encountered. PETN does not colloid with nitrocellulose. It dissolves readily in warm trinitrotoluene, and mixtures may be prepared which contain 65% or more of PETN. The richer mixtures may be used as propellent powders. The less-rich mixtures are brisant and powerful high explosives comparable in their behavior and effects to TNB.
Stettbacher 113 in 1931 described several dynamite-like explosives which contained both PETN and nitroglycerin. He called them by the general name of Penthrinit, and described simple penthrinit, gelatin penthrinit, and ammonpenthrinit. Naoum 114 later in the same year reported comparative tests of ammonpenthrinit and gelatin dynamite, as follows.
Composition |
AMMONPENTHRINIT |
GELATIN DYNAMITE |
|
|
|
PETN |
37% |
|
Nitroglycerin |
10% |
63% |
Collodion nitrocotton |
|
2% |
Dinitrotoluene |
5% |
. . . . |
Wood meal |
|
5% |
Ammonium nitrate |
48% |
30% |
Trauzl test (average) |
430cc. |
465cc. |
Velocity of detonation (average) |
6600 meters per sec. |
7025 meters per sec. |
At density of loading |
1.36 |
1.47 |
A Swiss patent of 1932 to Stettbacher11B covers the conversion of PETN into a plastic mass by means of 10-30% of a fluid nitric ester such as nitroglycerin or nitroglycol. It states that a mixture of 80% PETN and 20% nitroglycerin is a plastic mass, density 1.65, which does not separate into its components and which is suitable for loading shells and detonators. For the latter purpose it is initiated with 0.04 gram of lead azide.
Dipentaerythrite Hexanitrate (Dipenta)
The formation of a certain amount of dipentaerythrite is unavoidable during the preparation of pentaerythrite. It is nitrated
113 Z. ges. Schiess- u. Sprengstoffw., 26, 8, 39 (1931). "4/forf., 26, 42 (1931).
"B Swiss Pat. 137,476 (1932).
282 |
NITRIC ESTERS |
along with the latter substance, and, unless a special purification is made, remains in the PETN where its presence is undesirable because of its lower stability.
OH |
OH |
I |
I |
CH2 |
CH2 |
HO - CH2-C - CH2-(OH"™l|iO - CH2- C -CH2- OH
OH |
OH |
|
|
OH * |
OH |
|
I |
I |
|
CH2 |
CH2 |
|
HO-CH2-C-CH2-0-CH2-C-CH2-OH |
|
|
CHg |
CH2 |
|
OH |
OH |
|
DipentaeryUulte |
|
ON02 |
X ONO2 |
|
CH2 |
|
|
N02-O-CH2-C-CH2-0-CH2-C-CH2-ONO2
CH2 |
CH2 |
ONOS |
ON02 |
Dipentaerythrlte hexanltrate
Dipentaerythrite hexanitrate116 is procured in the pure state by the fractional crystallization from moist acetone of the crude PETN which precipitates when the nitration mixture is drowned
in water, white crystals, m.p. 72°. The crystals |
have a specific |
||
gravity of 1.630 at 15°, after being fused and |
solidified 1.613 |
||
at |
15°. The substance is less sensitive to |
friction, less sensitive |
|
to |
the mechanical shock of the drop test, |
and less sensitive to |
temperature than PETN, but it is less stable and decomposes much more rapidly at 100°.
Briin 117 reports measurements by the Dautriche method of the
116Friederich and Briin, |
Ber., 63, 2861 (1930); Brun, Z. ges. Schiess- u. |
||
Sprengstoffw., |
27, |
71, 125,156 (1932). |
|
i"Ibid., 27, 126 (1932). |
|
TRIMETHYLOLNITROMETHANE TRINITRATE |
283 |
velocities of detonation of several explosives loaded in copper tubes 10 mm. in diameter and compressed under a pressure of
|
|
|
VELOCITY OF |
|
|
|
|
DETONATION, |
|
|
|
|
METERS PER |
|
EXPLOSIVE |
DENSITY |
SECOND |
||
Dipentaerythrite hexanitrate |
C |
1589 |
. 7370 |
|
1 |
1589 |
7450 |
||
|
||||
Pentaerythrite tetranitrate |
f |
1712 |
8340 |
|
1 |
1.712 . . |
8340 |
||
" ' |
||||
Tetryl ... |
| 1682 |
7530 |
||
( |
1.682 . . . . |
7440 |
||
|
||||
Trinitrotoluene |
f |
1.615 |
7000 |
|
( |
1.615 |
7000 |
||
|
2500 kilograms per square centimeter. He also reports that a 10-gram sample of dipentaerythrite hexanitrate in the Trauzl test gave a net expansion of 283 cc. (average of 2), and PETN under the same conditions gave a net expansion of 378 cc. (average of 3).
Trimethylolnitromethane Trinitrate (Nitroisobutanetriol tri-
nitrate, nitroisobutylglycerin trinitrate, nib-glycerin trinitrate)118
This explosive was first described in 1912 by Hofwimmer119 who prepared it by the condensation of three molecules of formaldehyde with one of nitromethane in the presence of potassium bicarbonate, and by the subsequent nitration of the product.
H |
OH |
ONO2 |
3 |
CH2 |
CH2 |
H |
||
|
I |
NO2—C—CHr-ONO2 |
|
|
|
HJUf° |
CH2 |
CH2 |
H |
OH |
ONO, |
118 The first two of these names are scientifically correct. The third is not correct but is used widely. The trihydric alcohol from which the nitric ester is derived is not an isobutylglycerin. In the abbreviated form of this name, the syllable, nib, stands for nitro-iso-butyl and is to be pronounced, not spelled out like TNT and PETN.
U9Z. ges. Schicss- u. Sprengstoffw., 7, 43 (1912). Brit. Pat. 6447 (1924). Stettbacher, Nitrocellulose, 5, 159, 181, 203 (1935).
284 NITRIC ESTERS
At a time when the only practicable methods for the preparation of nitromethane were the interaction of methyl iodide with silver nitrite and the Kolbe reaction from chloracetic acid, the explosive was far too expensive to merit consideration. The present cheap and large scale production of nitromethane by the vapor-phase nitration of methane and of ethane has altered the situation profoundly. Trimethylolnitromethane trinitrate is an explosive which can now be produced from coke, air, and natural gas. Nitromethane too has other interest for the manufacturer of explosives. It may be used as a component of liquid explosives, and it yields on reduction methylamine which is needed for the preparation of tetryl.
The crude trimethylolnitromethane from the condensation commonly contains a small amount of monoand dimethylolnitromethane from reactions involving one and two molecules of formaldehyde respectively. It is recrystallized from water to a melting point of 150°, and is then nitrated. Stettbacher reports that the pure substance after many recrystallizations melts at 164-165°. The nitration is carried out either with the same mixed acid as is used for the nitration of glycerin (40% nitric acid, 60% sulfuric acid) or with very strong nitric acid, specific gravity 1.52. If the trihydric alcohol has been purified before nitration, there is but little tendency for the nitrate to form emulsions during the washing, and the operation is carried out in the same way as with nitroglycerin. In the laboratory preparation, the nitric ester is taken up in ether, neutralized with ammonium carbonate, dried with anhydrous sodium sulfate, and freed from solvent in a vacuum desiccator.
The explosive is procured as a yellow oil, more viscous than nitroglycerin, density 1.68 at ordinary temperature. It has but little tendency to crystallize at low temperatures. A freezing point of —35° has been reported. It is very readily soluble in ether and in acetone, readily soluble in alcohol, in benzene, and in chloroform, and insoluble in ligroin. It is less soluble in water and less volatile than nitroglycerin. Because it is less volatile, it is slower to cause headaches, and for the same reason the headaches are slower to go away. It is distinctly inferior to nitroglycerin as a gelatinizing agent for collodion nitrocotton. The nitro group attached directly to an aliphatic carbon atom appears to have an unfavorable effect on stability, for trimethylol-
NITROPENTANONE AND RELATED SUBSTANCES 285
nitromethane trinitrate gives a poorer potassium iodide 65.5° heat test than nitroglycerin. Naoum 12° reports the data which are tabulated below.
|
|
TRIMETHYLOL- |
|
|
|
|
NITROMETHANE |
NlTHO- |
|
|
|
TRINITHATE |
GLYCERIN |
|
Trauzl test: 75% |
kieselguhr dynamite |
325 cc. |
305 cc. |
|
93% |
blasting gelatin |
580 |
cc. |
600 cc. |
Drop test, 2-kilogram weight |
6 |
cm. |
2 cm. |
Nitropentanone and Related Substances
Cyclopentanone and cyclohexanone contain four active hydrogen atoms and condense with formaldehyde to form substances which contain four —CH2—OH groups. The latter may be converted directly into explosive tetranitrates or they may be reduced, the carbonyl groups yielding secondary alcohol groups,
and the products then may be nitrated |
to pentanitrates. |
/CHj-OH |
,CH2-ON02 |
|
c=o |
|
Tetramethylolcyclopentanone |
|
tetranitrate |
|
CH2-ONOj |
|
CH2-ON02 |
|
CH2-ON02 |
|
CH2-ON02 |
|
TetramethylolcyclupentaDol |
|
peotanltnite |
The explosives derived in this way from cyclopentanone and cyclohexanone were patented in 1929 by Friederich and Flick.121 They
120 Op. dt., p. 241.
121 Ger. Pat. 509,118 (1929).
286 NITRIC ESTERS
are less sensitive to mechanical shock than PETN, and three out of four - of them have conveniently low melting points which permit them to be loaded by pouring. Tetramethylolcyclopen-
tanone tetranitrate, called nitropentanone for |
short, melts at |
|
74°. Tetramethylolcyclopentanol pentanitrate |
is called |
nitro- |
pentanol and melts at 92°. Tetramethylolcyclohexanone |
tetra- |
nitrate, m.p. 66°, is called nitrohexanone, and tetramethylolcyclohexanol pentanitrate, m.p. 122.5°, nitrohexanol. They are less
brisant than PETN. Wohler and Roth 122 |
have measured their |
|
velocities of detonation at various densities of loading, as follows. |
||
|
DENSITY OF |
VELOCITY OP DETONATION, |
EXPLOSIVE |
LOADING |
METERS PEB SECOND |
|
rl.59 |
7940 |
Nitropentanone |
J1'44 |
717° |
H |
11.30 |
6020 |
|
11.13 |
4630 |
|
1.57 |
7360 |
|
1.51 |
7050 |
|
129 |
6100 |
Nitropentanol |
<j 1.11 |
5940 |
|
1.01 |
5800 |
|
0.91 |
5100 |
|
0.75 |
5060 |
|
fl.51 |
7740 |
Nitrohexanone |
J. 1.42 |
7000 |
|
[l.25 |
5710 |
|
rl.44 |
7670 |
Nitrohexanol |
J l28 |
680° |
|
11.00 |
5820 |
|
L0.81 |
5470, |
. ges. Schiess- u. Sprengstoffw., 29, 332-333 |
(1934). |
CHAPTER VI
SMOKELESS POWDER
An account of smokeless powder is, in its main outlines, an account of the various means which have been used to regulate the temperature and the rate of the burning of nitrocellulose. After the degree of nitration of the nitrocellulose, other factors which influence the character of the powder are the state of aggregation of the nitrocellulose, whether colloided or in shreds, the size and shape of the powder grains, and the nature of the materials other than nitrocellulose which enter into its composition.
Bulk Powder
The first successful smokeless powder appears to have been made by Captain Schultze of the Prussian Artillery in 1864. At first he seems only to have impregnated little grains of wood with potassium nitrate, but afterwards he purified the wood by washing, boiling, and bleaching, then nitrated it, purified the nitrated product by a method similar to that which had been used by von Lenk, and finally impregnated the grains with potassium nitrate alone or with a mixture of that salt and barium nitrate.1 The physical structure of the wood and the fact that it contained material which was not cellulose both tended to make the nitrated product burn more slowly than guncotton. The added nitrates further reduced the rate of burning, but Schultze's powder was still too rapid for use in rifles. It found immediate favor for use in shot guns. It was manufactured in Austria by a firm which in 1870 and 1871 took out patents covering the partial gelatinization of the powder by treatment with a mixture of ether and alcohol. The improved powder was manufactured between 1872 and 1875 under the name of Collodin, but the Austrian gov-
ifirit. Pat. 900 (1864).
287
288 |
SMOKELESS POWDER |
ernment stopped its manufacture on the grounds that it infringed the government's gunpowder monopoly. A company was formed in England in 1868 to exploit Schultze's invention, a factory was established at Eyeworth in the New Forest in 1869, and the
FIGUBB 70. Shreddy Grains of Bulk Powder (25X)- (Courtesy Western
Cartridge Company.)
methods of manufacture were later improved by Griffiths and achieved great success. In 1883 Schultze enterad into a partnership in Germany and started a factory at Hetzbach in HesseDarmstadt.
The next successful smokeless powder was invented 2 at the works of the Explosives Company at Stowmarket in England. It
2 Brit. Pat. 619 (1882) to Walter F. Reid and D. Johnson.
BULK POWDER |
289 |
was called E. C. powder (Explosives Company), and consisted of nitrocotton mixed with potassium and barium nitrates with the addition of coloring matter and small amounts of other organic material. It was made into grains which were hardened by being partially gelatinized with ether-alcohol. A separate company was organized to develop the invention, and the manufacture was started at Green Street Green, near Dartford, in Kent.
Schultze powder and E. C. powder are known as bulk sporting powders, either because they are loaded by bulk or because, for the same bulk, they have about the same power as black powder. Bulk powders burn quickly. They are used in shot guns, in hand grenades, in blank cartridges, and occasionally in the igniter charges which set fire to the dense colloided propellent powder which is used in artillery.
Bulk powders are made in considerable variety, but they consist always of nitrocellulose fibers which are stuck together but are not completely colloided. Some contain little else but nitrocellulose; others contain, in addition to potassium and barium nitrates, camphor, vaseline, paraffin, lampblack, starch, dextrine, potassium dichromate or other oxidizing or deterrent salts, and diphenylamine for stabilization, and are colored in a variety of brilliant hues by means of coal-tar dyes. In the United States bulk powders are manufactured by one or the other of two processes, either one of which, however, may be modified considerably; the materials are incorporated under wooden wheels, grained, and partially gelatinized, or the grains are formed in a still where a water suspension of pulped nitrocellulose is stirred and heated with a second liquid, a solvent for nitrocellulose which is volatile and immiscible with water.
Three typical bulk powders are made up according to the
approximate formulas tabulated |
below. The nitrogen content of |
|||
Nitrocellulose |
84.0 |
87.0 |
89.0 |
|
% N |
in nitrocellulose |
13.15 |
12.90 |
12.90 |
Potassium nitrate |
7.5 |
6.0 |
6.0 |
|
Barium |
nitrate |
7.5 |
2.0 |
3.0 |
Starch |
|
|
|
1.0 |
Paraffin |
oil |
|
4.0 |
|
Diphenylamine |
1.0 |
1.0 |
1.0 |
the nitrocellulose is an average secured by mixing pyrocellulose and guncotton. A batch usually amounts to 200 pounds, 100
290 SMOKELESS POWDER
pounds of water is added and about 90 grams of rosaniline or some other, generally bright-colored, water-soluble dyestuff, and the charge is incorporated by milling for about 45 minutes in a wheel mill which is built like a black-powder mill but is smaller and has light wooden wheels. The charge is then run through a mechanical rubber, which consists of wooden blocks rubbing with a reciprocating motion on a perforated zinc plate; the larger lumps are broken up and the material is put into proper condition for granulating. For this purpose about 50 pounds is placed in a copper pan or "sweetie barrel" which is revolving in a vat of hot water and is heated by that means. The pan rotates fairly rapidly, say at about 15 r.p.m., and carries the powder up along its sloping side to a point where it is scraped off by suitably arranged wooden scrapers and falls back again. It thus receives a rolling motion which has the effect of granulating the powder into spherical grains. The operation requires about 40 minutes, and its completion is indicated by the failure of the powder to carry up on the pan because of the loss of moisture.
After it has been granulated, the powder is given a preliminary screening with a 12-mesh sieve. The material which is retained on the sieve is returned to the wheel mill. That which passes through is hardened. It is put into a horizontal revolving cylinder and a mixed solvent, consisting of about 1 part of acetone and 6 parts of alcohol, is added in the proportion of 1 gallon of solvent to 15 pounds of powder. Acetone dissolves nitrocellulose, alcohol does not; the mixed solvent swells and softens the fibers and makes them stick together. The cylinder is rotated, while hot air is blown through, until the solvent has been volatilized. During this process the temperature is allowed to rise as high as 50° or 55°. The product, which consists of grains now more or less completely agglutinated, is given a final screening. In a typical case, the portion passed by a 12-mesh sieve and retained by a 50-mesh sieve is taken; it is given a final drying and is ready for use.
In a typical example of the still process for the manufactureof bulk sporting powder, 500 pounds of pulped nitrocellulose (12.60% N) is placed in a vertical cast-iron still along with 700 gallons of water containing 2% of potassium nitrate and 6% of barium nitrate dissolved in it. The material is mixed thoroughly