- •Tchnical Description
- •Contents
- •1. System description of DIWA.3E transmissions
- •2. Functional description
- •2.1 Transmission design
- •2.2 Operation and powerflow in individual gears
- •2.2.1 Powerflow of 3-speed transmissions (D 823.3E, D 851.3E, D 863.3E)
- •2.2.2 Powerflow of 4-speed transmissions (D 854.3E, D 864.3E)
- •3. The hydraulic shifts
- •3.1 Main components
- •3.2 Shift description
- •3.5 Oil and control circuit diagrams
- •3.4 Pipes
1. System description of DIWA.3E transmissions
1st gear
(DIWA drive range)
Traction
2nd gear
3rd gear
Road speed
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Braking stage I |
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force |
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Braking stage II |
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Braking |
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Braking stage III |
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hydrodynamic |
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transmission |
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Power |
mechanical |
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Road speed |
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4th gear
Voith Automatic - the principle of power splitting in Voith DIWA transmissions
With fully automatic Voith DIWA transmissions, power transmission in the 1st gear driving range is designed with separation into a mechanical and a hydrodynamic transmission path using a counter-rotating torque converter (see fig. below).
The converter is used for acceleration from standstill and for retardation (braking).
The name "DIWA" combines the elements "DI" for "differential" and "WA" for "Wandler" (the German word for converter) and is thus a symbol of the mechanical and hydrodynamic method of power transmission in the DIWA drive range.
Characteristics of the DIWA torque converter
nhigh torque ratio
nmechanical power transmission right from the start
nstepless ratio change over a wide speed range - in the case of the three-speed variant about 30% of the vehicle top speed vx
nhigh braking capacity without down-shifting
nvibration-damping
nno frictional wear
nonly one hydraulic circuit for both driving and braking
With the 2nd, 3rd and 4th gear, the transmission therefore represents an ideal combination for utilising the benefits accruing from the hydrodynamic and mechanical systems.
The Converter Filling Control
Main difference of the DIWA.3E transmissions compared to the DIWA.3 transmissions is the converter filling control (referred to as CFC). The purpose of the CFC is to improve the activation of the converter brake even when the vehicle is travelling at a high speed in the 4th (or possibly also 3rd) gear.
Operation in 1st gear (DIWA drive range)
Mechanical forces Hydrodynamic forces Mech. und hydrodyn. forces Converter oil
Stationary parts
Voith. Oil and Control Circuit Diagrams DIWA.3E 3
