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(Note a)
Mining in the cities?
Energy-conserving CPUs
The exclusion of toxic substances and elements

Chapter 3

3.4 Materials for Electronic Products

Naoki Ohashi

International Center for Materials Nanoarchitectonics (MANA) /Optronic Materials Center, National Institute for Materials Science

1.Personal computers, the environment and energy

When you hear the word “electronics,” the first thing that comes to mind is probably the personal computer (PC). The author remembers a PC called the “Mi-Com” (Micro Computer) that appeared on the market in Japan when he was a junior high school student. He fondly remembers reading through a catalogue of a calculator that sported an 8-bit CPU (central processing unit), saving up his pocket money… those were the days. Twenty years ago, when he was a 4th-year student preparing his graduation thesis, the author was permitted to use up to 2.7 MB of memory on the university’s large scale computer installed in the informationprocessing center. Unfortunately, this was not enough –– no matter what he did –– and so he was granted special permission to use about 4 MB of space. That 4 MB is only about the size of a

personal computer CPU cache today.

Compared with the large scale

computers of 20 years ago, think

about the PCs of today, with their memory capacities a 1,000 times greater and all their fantastic processing power... Let’s look at them

in terms of energy consumption. As

you know, today’s PC have fans to keep them cool, and if you have even worked with a laptop on your knee, you will know that they can get so hot that you would think you would burn yourself. Lets compare the heat of a typical CPU with an Intel® (Note a) CPU 1).

First of all, the Pentium® D Processor 930 (CPU clock

speed of 3.0 GHz) has a design thermal output (Intel ® thermal design power (TDP) value) of 65 watts. By comparison, the CoreTM2 (Note a) Duo Desktop Processor E8400 that has a similar clock speed of 3.0 GHz also has a TDP of 65 watts. Unfortunately, the author does not know which indices are the best for comparing the performance of arithmetic and logic units of PCs, but comparing these two CPUs reveals that while they both have the same heat output, the newest one has a higher calculating performance. In other words, a saving of energy per unit processing of CPU has been achieved. This trend towards greater energy conservation is the result of several factors that include newer PCs having newer types of materials inside them, the development of micro-fabrication technology in the manufacture of CPUs with the result that a lower operating voltage can be used.

Development of PCs, electrical

and electronic goods that do not use toxic materials or poisonous

elements is another trend in the development of new products.

One clear example is the use of lead-free solder. When electronic devices that contain circuit boards

that have been soldered conventionally are exposed to acid rain,

the lead leaches out and can lead to soil contamination of industrial waste storage site. The RoSH (Restriction of Hazardous Substances) Directive 2) that we often hear about nowadays is one example of regulations to control the use of hazardous substances and toxic elements in manufactured products. Lead in particular is strictly controlled. With the exception of lead sinkers used in fishing, lead-acid batteries and other products where there are no suitable substitutes, the use of lead and lead compounds is strictly controlled. RoSH directives are applied not only to solder and electronics but provides a wide range of environmental protection measures.

In recent years the phrase “urban mining” 3) has entered the

language. Personal computers

and other electronic devices have gold contacts because this metal does not tarnish and is

such an excellent electrical conductor. Even though each PC or

mobile phone only contains a

tiny amount of gold, this all adds up to quite a large amount of this precious metal. This means that our cities have valuable resources in their rubbish dumps. When thinking of the global environment as a whole, it is extremely important to recycle PCs and other electronic goods. Already, the movement in this direction has begun.

2.Digital home appliances and the environment

In the electronics field, developments among digital home appliances have caught a lot of attention. Good examples include flat-screen televisions, video cameras and printers. These use all kinds of electronic components, for example, the lens-driving

Note a Intel®, Pentium® and CoreTM are registered trademarks of Intel Corporation.

20

Materials Outlook for Energy and Environment

mechanisms of video camera

auto-focus systems, or the ink ejecting mechanisms of inkjet printers. These components use piezoelectric elements that

expand and contract when a current is passed through them. PZT

(lead zirconate titanate) is the

name given to a special ceramic material that is a typical piezoelectric material. This expanding and contracting quality of PZT is put to use in motors, valves, speakers and other components. Unfortunately, lead is one of the key ingredients in PZT. Regulations like the RoHS Directive introduced earlier mean that lead-free piezoelectric materials are sought, but no piezoelectric material has been developed so far that has sufficient performance be a viable PZT replacement. Despite the RoHS Directive, the use of PZT as a piezoelectric material is permitted even though it contains lead. In the meantime, the development of lead-free piezoelectric materials 4) is advancing rapidly.

Paperless

Disc-less

Development of electronic paper 5) technology is progressing towards the ultimate goal of a paperless society through IT promotion. It is hoped that electronic paper technology will develop materials that can be bent and curved like paper, that have a surface like a TV screen whose contents can be easily changed, but can display images without using a lot of power. Many companies in Japan have already started to sell such products. In the same way that the memory stick has taken over from the floppy disc, we are about to see the day when electronic paper takes over from paper as the medium of information communication. The author does not have any information at hand about how the switch from floppy disc to memory stick and from paper to electronic paper has impacted on carbon dioxide emission assessment or industrial waste assessment. Nevertheless, the trend to switch over to these kinds of rewritable data media that can be reused and not thrown away is expected to help lower energy consumption and the environmental impact.

3. Summing up

The author has introduced some simple examples of the work that is being done in the electronics field to reduce the environmental impact and conserve energy. As discussed in the example of PZT materials, there are many materials containing toxic elements and compounds that we knowingly continue to use as there

are no viable substitutes. The earlier chapter on LEDs mentioned that fluorescent lamps use mercury –– a well-know toxic heavy metal. Unfortunately, we don’t have any other kind of lighting that has the energy efficiency, environmental performance or design aesthetics to replace existing fluorescent lighting –– which is why we continue to use it. Similarly, in the real world we have to find a trade-off between hazard, environmental impact and economic efficiency to decide the value of a product.

Like the example of the solder, the author hopes that electronic materials that place a lower impact on the environment will be developed, along with electronic devices that will use them. Maybe we need to reconsider whether our contemporary society, in which people can use game machines or personal computers that have the processing power of super computers of 20 years ago in their homes, really means we have achieved true affluence.

The author was assisted in the writing of this paper by Kenji Matsumoto, a NIMS junior researcher.

References

1)Intel Corporation homepage http://www.intel.com/

2)The Organization for Small & Medium Enterprises and Regional Innovation, JAPAN homepage http://www.rohs.eu/english/index.html

3)NIMS press release http://www.nims.go.jp/jpn/news/press/press215.html (dated 11 January 2008)

4)Ceramics, The Ceramic Society of Japan http://www.ceramic.or.jp/ihensyub/bulletin_ j/contents_ j/20 05_ j/2005_08.html

5)For example, M. Omodani, Kami e no Chosen Denshi Peipaa

(Electronic Paper Challenging Ordinary Paper) (Japanese language), Morikita Publishing Co., Ltd.

Chapter 3

21

Chapter 3. Electron Energy Materials

Chapter 3

3.5 Thermo-Electric Conversion Materials

Yoshikazu Shinohara

Innovative Materials Engineering Laboratory, National Institute for Materials Science

1. Basics of materials

Thermoelectric energy conversion materials (thermoelectric materials) are a topic of interest for their ability to make direct energy conversion between heat and electricity. This conversion occurs because the abundant carriers within the material transport thermal energy. Thermoelectric materials generally possess electrical properties that are somewhere between those of metals and semiconductors, and are known as “thermoelectric semiconductors.” The carrier concentration within thermoelectric materials (in n-type materials the carriers are electrons (-), and in p-type materials the carriers are electron holes (+)) ranges from 1025 to 1027/m3. This is midway between the carrier concentration in ordinary silicon semiconductors (1021 to 1022/m3) and that in metals (1027/m3 or higher).

Thermoelectric energy conversion is reversible. When a thermoelectric material is subjected to a temperature difference, an electrical potential difference is generated between both sides of the material; conversely, when an electric current is passed though a thermoelectric material, one side of the material becomes exothermic and the other endothermic. Thermocouples for temperature measurement are examples of thermoelectric materials in which the voltage generated between both ends of the thermocouples is converted into the temperature.

Thermoelectric materials are used in the form of a thermoelectric energy conversion element, made up of a combination of a p- type and n-type materials. Fig. 3.5.1 shows the principle of thermoelectric energy conversion. The performance of a thermoelectric material is expressed by the figure of merit Z (1/T) and derived using the following equation1):

(1)

The figure of merit expresses the energy conversion efficiency when there is a temperature difference of 1K between both ends of the material. S is the Seebeck coefficient ( V/K), σ is the electrical conductivity (S/m), and κ is the thermal conductivity

(W/Km). κ is expressed as the sum of the carrier component κc and the lattice component κp.

2. Research trends

To make the figure of merit larger, you require a high Seebeck coefficient and electrical conductivity, but low thermal conductivity. Unfortunately, apart from the lattice component of thermal conductivity all the other factors are functions of the carrier concentration, and it is difficult to independently control the numerator and denominator of Eq.(1). As the carrier concentration increases, the Seebeck coefficient decreases and conversely, the electrical conductivity and the carrier components of the thermal conductivity increase. Each thermoelectric material possesses the characteristic optimum carrier concentration.

Fig. 3.5.2 shows the temperature dependency of the dimensionless figure of merit ZT (T is absolute temperature) of developed thermoelectric materials for thermo-modules (highlighted in grey) and developing materials.

Examples of developed materials that have the small lattice components of thermal conductivity include heavy metal alloys such as Bi-Te, Pb-Te and GeTe-AgSbTe2 based alloys (TAGS), and solid solutions such as Si-Ge systems. Scientists have recently found that within crystal structures there are cage-like struc-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3.5.1 Principle of thermoelectric energy conversion

Fig. 3.5.2 Temperature dependence of the dimensionless fig-

 

 

 

 

 

 

 

 

 

 

ure of merit of thermoelectric materials

22

Materials Outlook for Energy and Environment

tures, and if these cages are filled with large atoms, the thermal vibrations of those atoms drastically reduce the lattice component of thermal conductivity. Studies, chiefly in the United States, have focussed on skutterudite (shown in Fig 3.5.2 as p-CeFe4Sb12), whistler and clathrate materials.

In Japan and in the European Union, research is focussing on different materials, including Fe-Si, Mg-Si and Mn-Si based compounds. These have the advantages of being safe and being made from abundant raw materials. From the second half of the 1990s in Japan, research into Na-Co-O, Ca-C-O based and other strongly coupled oxides began. These materials have a Perovskite crystal structure consisting of alternating conducting and resisting layers, and are characterized by having a similar carrier concentration to metals and high Seebeck coefficients. Since the start of the new century, research, chiefly in Japan, has begun into polythiophenes and other organic polymers.

3.Applications in the environment and energy fields

3.1 Thermoelectric power generation

The efficient use of energy –– making sure that you do not waste any of it –– is important not only to energy policies but also to help reduce our impact on the environment. Thermoelectric power generation was originally developed to be a power source for use in outer space, the military and remote locations. Scientists are now looking into its applications in industrial plants, incinerators, boilers, automobiles and other heat sources to enable the generation of power from recovered waste heat. This power generation has the advantages of being compact, without any moving parts, silent and maintenance free.

3.2 Thermoelectric cooling (Peltier cooling)

Fig. 3.5.3 shows an illustration of a laser package 2) for optical telecommunications as an example of how thermoelectric cooling is assisting in energy conservation and technological innovation by enabling precise temperature control which in turn makes it possible to maximise system efficiency. Both the transmitter and exciter components of the semiconductor laser package are cooled by Peltier elements (size: several mm square), to enable wavelength division of the laser light so that a large among of data can be transmitted.

Fig. 3.5.3 Semiconductor laser package for highvolume optical data communication

4. Challenges in material science

At present we need materials that have a dimensionless figure of merit ZT equal to or greater than 2 for thermoelectric power generation and CFC-less cooling to become commonplace in society. In the last 10 years, research has attempted to increase this figure and has focussed on the relationship between material structure (including cage-like structures in crystals, substances with layered structures, and organic polymers) and thermoelectric performance.

From the mid-1990s, research, mostly in the U.S., has been conducted into creating quantum structures. This work has been based on theoretical predictions that if the dimensions of conductivity within a material are reduced by nano-dots, thin-film layers and other structures, then the Seebeck coefficient of that material can be greatly increased 3). Although scientists have yet to prove the validity of this theory, there have been reports that thermal conductivity has been reduced by at least a half, and that a ZT figure of greater than 2 has been achieved 4).

Material science researchers will have to grapple with the following issues.

1)A tie-up with computer science for study of atomic and molecular structure so that band gap control (already achieved through solid solution formation, distortion, doping) can be further improved.

2)There are many types of thermoelectric materials whose mechanisms of conduction need to be clearly understood.

3)Thermoelectric performance is studied in relation to average material structure; however, research that focuses on specific structure such as nano-particle dispersion (including quantum structure) is required.

4)Material research always uses raw materials of high purity; however, it is not clear how pure raw materials need to be.

5)The stability of the electrode on the hot side is the key to thermoelectric power generation. The development of electrodes that have both stable ohmic contact and contact strength is essential.

6)We need element-building technology that we can apply to a wide variety of device sizes and shapes.

References

1)X. Wu and I. W. Chen: J. Am. Ceram. Soc. 75 (1992) 2733.

2)B. Suzuki, D. Sato and C. Kato: Nature Mater. 4 (2005) 180.

3)T. Nishida, K. Shimazaki, Teion Kogaku (Low-Temperature Engineering) (Japanese language) 39 (2004) 115.

4)R. Klockenkamper: Total-Reflection X-ray Fluorescence Analysis, John Wiley & Sons.

For more information on thermoelectric materials,

1)M. Sakata, Thermoelectric conversion -Basics and applica- tion-, Shokabo Publishing Co. (2005)

2)The Ceramic Society of Japan and The Thermoelectric Society of Japan, Thermoelectric Energy Conversion Materials, Nikkan Kogyou Shinbun, Ltd. (2005)

Chapter 3

23

Chapter 3. Electron Energy Materials