
- •GENERAL INFORMATION
- •FUEL REQUIREMENTS
- •VEHICLES WITHOUT TURBOCHARGED ENGINES
- •VEHICLES WITH 2.2L 16 VALVE ENGINES
- •THE FOLLOWING IS APPLICABLE TO ALL VEHICLES
- •FUEL DELIVERY SYSTEM
- •FUEL HOSES, CLAMPS, AND QUICK CONNECT FITTINGS
- •HOSES AND CLAMPS
- •QUICK CONNECT FITTINGS
- •FUEL PUMP ASSEMBLY
- •FUEL SYSTEM PRESSURE
- •MECHANICAL MALFUNCTIONS
- •FUEL PUMP REMOVAL
- •FUEL PUMP STRAINER SERVICE
- •FUEL PUMP INSTALLATION
- •REMOVAL
- •INSTALLATION
- •CHASSIS FUEL TUBES
- •FUEL TANKS
- •GENERAL INFORMATION
- •FUEL TANK FILLER TUBE
- •PRESSURE VACUUM FILLER CAPS
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •FUEL TANK
- •DRAINING FUEL TANK
- •FUEL TANK CAPACITIES
- •FUEL TANK REMOVAL
- •INSTALLATION
- •FUEL PUMP
- •FUEL RESERVOIR
- •FUEL LEVEL SENDING UNIT
- •DIAGNOSIS
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •ACCELERATOR PEDAL AND THROTTLE CABLE
- •ACCELERATOR PEDAL
- •REMOVAL
- •INSTALLATION
- •THROTTLE CABLE
- •REMOVAL
- •INSTALLATION
- •GENERAL INFORMATION
- •SYSTEM DIAGNOSIS
- •ENGINE CONTROLLER
- •MODES OF OPERATION
- •FUEL PRESSURE REGULATOR
- •THROTTLE BODY
- •FUEL SYSTEM DIAGRAM
- •VISUAL INSPECTION
- •ON BOARD DIAGNOSTICS
- •MONITORED CIRCUITS
- •HIGH AND LOW LIMITS
- •FAULT CODE DESCRIPTION
- •SYSTEMS TEST
- •OBTAINING FAULT CODES
- •STATE DISPLAY TEST MODE
- •STATE DISPLAY INPUTS AND OUTPUTS
- •STATE DISPLAY SENSORS
- •CIRCUIT ACTUATION TEST MODE
- •OBTAINING CIRCUIT ACTUATION TEST
- •THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDURE
- •IGNITION TIMING PROCEDURE
- •IDLE SPECIFICATIONS
- •FAULT CODE DESCRIPTION
- •FAULT CODE DESCRIPTION
- •FUEL LINES AND HOSES
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •THROTTLE BODY
- •REMOVAL
- •INSTALLATION
- •FUEL FITTING
- •REMOVAL
- •INSTALLATION
- •FUEL PRESSURE REGULATOR
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTOR
- •REMOVAL
- •INSTALLATION
- •THROTTLE POSITION SENSOR
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC IDLE SPEED (AIS) MOTOR
- •REMOVAL
- •INSTALLATION
- •MANIFOLD ABSOLUTE PRESSURE SENSOR
- •REMOVAL
- •CANISTER PURGE SOLENOID
- •REMOVAL
- •INSTALLATION
- •ENGINE CONTROLLER SERVICE
- •OXYGEN SENSOR (O2 SENSOR)
- •GENERAL INFORMATION
- •SYSTEM DIAGNOSIS
- •ENGINE CONTROLLER
- •MODES OF OPERATION
- •IGNITION SWITCH ON (ZERO RPM) MODE
- •CRUISE OR IDLE MODE
- •ACCELERATION MODE
- •DECELERATION MODE
- •WIDE OPEN THROTTLE MODE
- •IGNITION SWITCH OFF MODE
- •THROTTLE BODY
- •FUEL SUPPLY CIRCUIT
- •FUEL INJECTORS AND FUEL RAIL ASSEMBLY
- •FUEL PRESSURE REGULATOR
- •FUEL SYSTEM DIAGRAM
- •VISUAL INSPECTION
- •ON BOARD DIAGNOSTICS
- •MONITORED CIRCUITS
- •HIGH AND LOW LIMITS
- •FAULT CODE DESCRIPTION
- •FAULT CODE DESCRIPTION
- •SYSTEM TESTS
- •OBTAINING FAULT CODES
- •STATE DISPLAY TEST MODE
- •STATE DISPLAY INPUTS AND OUTPUTS
- •STATE DISPLAY SENSORS
- •CIRCUIT ACTUATION TEST MODE
- •OBTAINING CIRCUIT ACTUATION TEST
- •THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDURE
- •IGNITION TIMING PROCEDURE
- •IDLE SPECIFICATIONS
- •THROTTLE BODY
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •THROTTLE POSITION SENSOR (TPS)
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC IDLE SPEED (AIS) MOTOR
- •REMOVAL
- •INSTALLATION
- •THROTTLE BODY REMOVAL
- •FUEL INJECTOR RAIL ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTOR
- •REMOVAL
- •INSTALLATION
- •FUEL PRESSURE REGULATOR
- •REMOVAL
- •INSTALLATION
- •MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR SERVICE
- •WASTEGATE SOLENOID AND CANISTER PURGE SOLENOID
- •ENGINE CONTROLLER SERVICE
- •HEATED OXYGEN SENSOR (O2 SENSOR)
- •GENERAL INFORMATION
- •SYSTEM DIAGNOSIS
- •ENGINE CONTROLLER
- •MODES OF OPERATION
- •IGNITION SWITCH ON (ZERO RPM) MODE
- •CRUISE OR IDLE MODE
- •ACCELERATION MODE
- •DECELERATION MODE
- •WIDE OPEN THROTTLE MODE
- •IGNITION SWITCH OFF MODE
- •THROTTLE BODY
- •FUEL SUPPLY CIRCUIT
- •FUEL INJECTORS AND FUEL RAIL ASSEMBLY
- •FUEL PRESSURE REGULATOR
- •FUEL SYSTEM DIAGRAM
- •VISUAL INSPECTION
- •ON BOARD DIAGNOSTICS
- •MONITORED CIRCUITS
- •HIGH AND LOW LIMITS
- •FAULT CODE DESCRIPTION
- •FAULT CODE DESCRIPTION
- •SYSTEM TESTS
- •OBTAINING FAULT CODES
- •STATE DISPLAY TEST MODE
- •STATE DISPLAY INPUTS AND OUTPUTS
- •STATE DISPLAY SENSORS
- •CIRCUIT ACTUATION TEST MODE
- •OBTAINING CIRCUIT ACTUATION TEST
- •THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDURE
- •IGNITION TIMING PROCEDURE
- •IDLE SPECIFICATIONS
- •THROTTLE BODY
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •THROTTLE POSITION SENSOR (TPS)
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC IDLE SPEED (AIS) MOTOR
- •REMOVAL
- •INSTALLATION
- •THROTTLE BODY REMOVAL
- •INSTALLATION
- •FUEL INJECTOR RAIL ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTORS
- •REMOVAL
- •INSTALLATION
- •FUEL PRESSURE REGULATOR
- •REMOVAL
- •INSTALLATION
- •MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR SERVICE
- •WASTEGATE AND CANISTER PURGE SOLENOID SERVICE
- •ENGINE CONTROLLER SERVICE
- •HEATED OXYGEN SENSOR (O2 SENSOR)
- •GENERAL INFORMATION
- •SYSTEM DIAGNOSIS
- •ENGINE CONTROLLER
- •MODES OF OPERATION
- •THROTTLE BODY
- •FUEL SUPPLY CIRCUIT
- •FUEL PRESSURE REGULATOR
- •FUEL SYSTEM DIAGRAM
- •VISUAL INSPECTION
- •ON BOARD DIAGNOSTICS
- •MONITORED CIRCUITS
- •HIGH AND LOW LIMITS
- •FAULT CODE DESCRIPTION
- •FAULT CODE DESCRIPTION
- •SYSTEM TESTS
- •OBTAINING FAULT CODES
- •STATE DISPLAY TEST MODE
- •STATE DISPLAY INPUTS AND OUTPUTS
- •STATE DISPLAY SENSORS
- •CIRCUIT ACTUATION TEST MODE
- •OBTAINING CIRCUIT ACTUATION TEST
- •THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDURE
- •IDLE SPECIFICATIONS
- •IGNITION TIMING PROCEDURE
- •THROTTLE BODY SERVICE
- •THROTTLE BODY
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •THROTTLE POSITION SENSOR
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC IDLE SPEED (AIS) MOTOR
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTOR RAIL ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •FUEL PRESSURE REGULATOR SERVICE
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTORS
- •REMOVAL
- •INSTALLATION
- •MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
- •CANISTER PURGE SOLENOID SERVICE
- •ENGINE CONTROLLER
- •HEATED OXYGEN SENSOR (O2 SENSOR)
- •GENERAL INFORMATION
- •SYSTEM DIAGNOSIS
- •ENGINE CONTROLLER
- •MODES OF OPERATION
- •THROTTLE BODY
- •FUEL SUPPLY CIRCUIT
- •FUEL INJECTORS AND FUEL RAIL ASSEMBLY
- •FUEL PRESSURE REGULATOR
- •FUEL SYSTEM DIAGRAM
- •VISUAL INSPECTION
- •ON BOARD DIAGNOSTICS
- •MONITORED CIRCUITS
- •HIGH AND LOW LIMITS
- •FAULT CODE DESCRIPTION
- •SYSTEM TESTS
- •OBTAINING FAULT CODES
- •STATE DISPLAY TEST MODE
- •STATE DISPLAY INPUTS AND OUTPUTS
- •STATE DISPLAY SENSORS
- •CIRCUIT ACTUATION TEST MODE
- •OBTAINING CIRCUIT ACTUATION TEST
- •THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDURE
- •IDLE SPECIFICATIONS
- •FAULT CODE DESCRIPTION
- •THROTTLE BODY REMOVAL
- •THROTTLE BODY
- •FUEL SYSTEM PRESSURE RELEASE PROCEDURE
- •THROTTLE POSITION SENSOR
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC IDLE SPEED (AIS) MOTOR
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTOR RAIL ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •FUEL PRESSURE REGULATOR
- •REMOVAL
- •INSTALLATION
- •FUEL INJECTOR
- •REMOVAL
- •INSTALLATION
- •MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
- •CANISTER PURGE SOLENOID SERVICE
- •ENGINE CONTROLLER SERVICE
- •CRANKSHAFT TIMING SENSOR
- •REMOVAL
- •INSTALLATION
- •CAMSHAFT SENSOR SERVICE
- •REMOVAL
- •INSTALLATION
- •HEATED OXYGEN SENSOR (O2 SENSOR) SERVICE
- •SPECIFICATIONS
- •TEMPERATURE SENSOR SPECIFICATIONS
- •TORQUE

14 - 100 FUEL SYSTEMS |
|
Ä |
|
(4)Connect a jumper wire to the positive terminal Number 2 of the injector harness and touch the battery positive post for no longer than 5 seconds.
This releases system pressure.
(5)Remove jumper wires.
(6)Continue fuel system service.
THROTTLE POSITION SENSOR (TPS)
REMOVAL
(1)Disconnect the negative cable from the battery.
(2)Disconnect harness connector from throttle position sensor (Fig. 3).
(3)Remove throttle position sensor mounting screws.
(4)Lift throttle position sensor off throttle shaft.
Fig. 3 Throttle Position Sensor
INSTALLATION
(1)Install throttle position sensor on throttle shaft. Install mounting screws. Tighten screws to 2 Nzm (17 in lbs.) torque.
(2)Attach harness connector to sensor.
(3)Connect negative cable to negative post of the battery.
AUTOMATIC IDLE SPEED (AIS) MOTOR
REMOVAL
(1)Disconnect negative cable from battery.
(2)Disconnect harness connector from AIS (Fig. 4).
(3)Remove AIS motor mounting screws.
(4)Remove the AIS motor from throttle body (make certain that the O-ring is on the AIS motor).
INSTALLATION
(1)New AIS motors have a new O-ring installed on them. If pintle measures more than 1 inch (25
mm)it must be retracted by using the AIS MOTOR OPEN/CLOSE mode of the DRBII (battery must be reconnected for this operation).
(2)Carefully place AIS motor into throttle body.
Fig. 4 Servicing Automatic Idle Speed (AIS) Motor
(3)Install mounting screws. Tighten screws to 2 Nzm (17 in. lbs.) torque.
(4)Connect harness connector to AIS motor.
(5)Connect negative cable to battery.
THROTTLE BODY REMOVAL
(1)Disconnect negative cable from battery.
(2)Remove clamp from air hose. Remove hose (Fig.
5).
(3)Remove accelerator cable.
(4)Disconnect automatic idle speed (AIS) motor and throttle position sensor (TPS) electrical connectors (Fig. 6).
(5)Disconnect vacuum hoses from throttle body.
(6)Remove throttle body to intake manifold attaching nuts (2).
(7)Remove throttle body and gasket.
Fig. 5 Air Cleaner Assembly