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Chapter 10
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Microparticles as Drug Delivery Systems for the Back of the Eye
Rocío Herrero-Vanrell
Abstract Treatment of vitreoretinal disorders often include repeated intraocular
injections to achieve effective levels of the active substance in the target site. Intraocular drug delivery systems (IDDS) are considered an alternative to multiple injections as they release the encapsulated drug over long periods of time. Among them, biodegradable microparticles are very useful for intraocular administration because they can be injected as a conventional suspension without surgical proce­dures, to release the active substance over weeks or months. Microparticles can be loaded with different drugs useful to treat different pathologies affecting the back of the eye such as proliferative vitreoretinopathy, age-related macular degeneration, cytomegalovirus retinitis, diabetic retinopathy, endophthalmitis, glaucoma, herpes infection, macular edema, retinal vein occlusion, retinitis pigmentosa, and uveitis. Administration of microparticles can be performed by periocular, intravitreal, sub­retinal, or other intraocular routes to treat vitreoretinal disorders. Generally, micropar­ticles are loaded with one active substance. Recently, biodegradable microparticles loaded with more than one drug (“combo microparticles”) are being developed. Moreover, biodegradable microspheres are potential tools for retinal repair in com­bination with retinal progenitor cells.
Abbreviations
PLA Poly(lactic) acid PGA Poly(glycolic) acid PLGA Poly(lactic-co-glycolic) acid GPC Gel permeation chromatography
R. Herrero-Vanrell (*) Department of Pharmacy and Pharmaceutical Technology, School of Pharmacy, Avda Complutense s/n, Complutense University, 28040 Madrid, Spain e-mail: rociohv@farm.ucm.es
U.B. Kompella and H.F. Edelhauser (eds.), Drug Product Development for the Back of the Eye, AAPS Advances in the Pharmaceutical Sciences Series 2, DOI 10.1007/978-1-4419-9920-7_10, © American Association of Pharmaceutical Scientists, 2011
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e
K
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Mw Weight-average molecular weight Mn Number-average molecular weight PEG Polyethylene glycol kGy Kilo Gray Tg Glass transition temperature Tm Crystalline melting points Css Steady state concentration K0 Zero-order constant
Vd Volume of the vitreous
Elimination rate constant G Gauge PBS Phosphate buffer solution BSS Buffer solution HA Hyaluronic acid HPMC Hydroxypropylmethyl cellulose AUC Area under the curve 5-FU 5-fluorouracil VEGF Vascular Endothelial Growth Factor AMD Age macular degeneration (AMD) TA Triamcinolone acetonide PVR Proliferative vitreoretinopathy RPE Retinal pigment epithelium RD Retinal detachment RA Retinoic acid LPS Lipopolysaccharide TRD Tractional retinal detachment CyS Cyclosporine CNV Choroidal neovascularization ARN Acute retinal necrosis HSV Herpes simplex virus Da Daltons CMV Cytomegalovirus HCMV Human cytomegalovirus RGC Retinal ganglion cells (RGC) ECM Extracellular matrix MMP2 Matrix metalloproteinase RPCs Retinal progenitor cells (RPCs)
10.1 Introduction
Successful ophthalmic therapy requires effective concentrations of the drug in the target site. Therapeutic concentrations of the active substance in cornea and con­junctiva are mandatory for the treatment of ocular surface diseases such as dry eye syndrome, surface inflammation, or infection. However, if the drug has to reach the
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aqueous humor as it is the case of hypotensive agents for glaucoma management, the active substance must be present at high concentrations at the site of administra­tion to cross through the cornea and/or conjunctiva to achieve therapeutic concen­trations in the anterior segment (only 5% of the administered dose penetrates the cornea) (Maurice and Mishima 1984). Furthermore, the drug must have specific physical and chemical properties to cross the ocular surface barriers. While lipo­philic drugs cross the epithelium well, hydrophilic substances are able to cross the stroma. In any case, the molecular weight of the substance must be small enough to use the transcellular or paracellular route to reach intraocular structures.
In the management of vitreoretinal disorders, the drug must reach the back of the eye. In these cases, periocular, intravitreous, or other intraocular injections are required. If successive administrations are needed, special care has to be taken to avoid fibrosis and inflammation at the site of injection. Moreover, it is well known that repeated intravitreal injections are poorly tolerated and the risk of adverse effects (e.g., cataracts, intravitreal hemorrhages, and retinal detachment) increases with the number of administrations (Herrero-Vanrell and Refojo 2001).
Controlled drug delivery systems can maintain concentrations of the active substance at the target site for long periods of time. Among them, implants (>1 mm), microparticles (1–1,000 mm), and nanoparticles (1–1,000 nm) have been developed for the treatment of posterior segment pathologies (Herrero-Vanrell and Refojo
2001; Urtti 2006) (Fig. 10.1).
Fig. 10.1 Strategies to avoid frequent intraocular injections. “Depot” systems – Poor aqueous
soluble drugs. Once injected, the active substance is slowly dissolved in the vitreous. Drug delivery systems (DDS): Implants, microparticles, and nanoparticles. Biodegradable DDSs disappear from the site of administration after delivering the drug
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Fig. 10.2 Administration routes of microparticles: Intravitreal, subretinal, and periocular
Microparticles are adequate for the intraocular route, bypassing the blood– ocular barrier. One of their advantages is that microparticles can release the drug over the time with one single administration, having the same effect than multiple injections (Fig. 10.2). Furthermore, injection of microparticles is carried out as a conventional suspension.
Microparticles are usually prepared with a polymer or mixture of polymers and one or several active substances. Depending on the nature of the polymer (erodible or biodegradable and nonerodible or nonbiodegradable) microparticles remain or disappear from the site of injection after delivering the drug. In the case of posterior segment diseases, biodegradable microparticles are preferred.
Microparticles are capable to provide sustained and controlled release of the bioactive agent, while the remaining drug still present inside the particle is protected from degradation and physiological clearance.
By physical structure, microparticles are classified in microcapsules and micro­spheres. Microcapsules are constituted by a drug core, which is surrounded by a polymer layer (reservoir structure). Conversely, in the microspheres the drug is dis­persed through the polymeric network (matrix structure) (Fig. 10.3).
Among the biodegradable polymers employed to prepare microparticles are gelatin, albumin, polyorthoesters, polyanhydrides, and polyesters (Colthrust et al.
2000; Herrero-Vanrell and Refojo 2001). Since several years ago, the most employed
polymers to prepare biodegradable microspheres are the poly(lactic) acid (PLA), poly(glycolic) acid (PGA), and their copolymers poly(lactic-co-glycolic) acid (PLGA). PLA and PGA have crystalline structure whereas PLGA is amorphous. Experience has shown that the PLGA 50:50 (50% lactide and 50% glycolide) degrades relatively fast to metabolic lactic and glycolic acid that are readily elimi­nated from the body after suffering metabolism to carbon dioxide and water medi­ated by Krebs cycle (Zimmer and Kreuter 1995). Regarding to molecular weight, polymers with small chains degrade faster than high molecular weight polymers. For the back of the eye, PLA and PLGA polymers have been employed to prepare different devices: implants, scleral plugs, pellets, discs, films, and rods (Yasukawa et al. 2004; Mansoor et al. 2009).
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Fig. 10.3 Structure of microparticles. Microcapsules (reservoir system) and microspheres (matrix
structure)
10.2 Manufacturing of Microparticles
Manufacturing of microparticles are mainly based on four basic techniques: aggre­gation by pH adjustment or heat, coacervation (phase separation), spray drying, and solvent extraction/evaporation (Freitas et of solvents and coacervating agents that can remain in the microparticles once pre­pared and low micrometer size is difficult to obtain. The use of supercritical gases as phase separating agents has been introduced to avoid potentially harmful residues in the microspheres. Spray drying is relatively simple but not useful for highly tem­perature-sensitive drugs. Microspheres prepared according to this technique are highly porous. Microspheres loaded with triamcinolone acetonide (TA) and cipro­floxacin have been prepared by the spray drying technique for intraocular injection (Paganelli et al. 2009).
The most commonly reported technique for microspheres formation is the solvent extraction/evaporation method (evaporation of a solvent from an emulsion) (Herrero-Vanrell et al. 2000; Amrite et al. 2006) (Fig. 10.4). It requires a dissolution or dispersion of the active substance in a first solvent containing the matrix forming polymer (inner phase). After that, an emulsification of the polymer organic solution in a second continuous phase immiscible with the inner phase is carried out. Then, an extraction of the organic solvent from the formed emulsion by evaporation is
al. 2005). Coacervation required the use
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O/W emulsion
O/W emulsion
Dissolved drug
Solid drug
Solid
drug
S/O/W emulsion
Preparation of drug dispersion
Homogeneous
drug solid
dispersion
Sonication
↓T
a
(ice)
↓t(30")
↓power
S/O/W emulsion
Drug
PLGA solution
in CH
2CI2
PLGA solution
in CH
2CI2
O-phase:
Drug (dissolved)
+PLGA solution
in CH
2CI2
O-phase:
drug (solid) +
PLGA solution
in CH
2CI2
Addition of
aqueous-phase
(PVA 2% in H
2
O)
Addition of
aqueous-phase
(PVA 2% in H
2
O)
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Fig. 10.4 Schematic procedure for microspheres preparation according to solvent/extraction/
evaporation technique (O/W emulsion and S/O/W emulsion) O/W emulsion – The drug is dis­solved in the inner phase of the emulsion S/O/W emulsion – The drug is suspended as solid in the inner phase of the emulsion
performed at room temperature or under vacuum. Finally, the immature microspheres are harvested and dried before freeze-drying or desiccation. Lyophilization is preferred because the stability of the product increased. Depending on the solubility of the drug, oil in water (O/W) or oil in oil (O/O) emulsions are formed. In the case of aqueous soluble drugs an (O/O) emulsion achieves higher encapsulation efficiencies. By the contrary, for poor soluble drugs the O/W emulsion technique
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results more adequate. In the case of polypeptides, proteins, or biotechnological products, a double emulsion (W/O/W) or solid oil in water emulsion (S/O/W) is employed.
10.3 Characterization of Microparticles
10.3.1
Microsphere samples can be observed by light microscopy and scanning electron microscopy (SEM). SEM allows observation of surface morphology of microspheres once prepared and at different stages of the in vitro release studies. For this technique, samples have to be dried and gold sputter-coated before observation (Fig. 10.5).
Morphological Characterization of Microparticles
10.3.2 Particle Size Analysis and Distribution
Size analysis of microparticles is performed through the determination of the equiv­alent diameters. The methods commonly employed to evaluate particle size and size distribution are electrical stream sensing zone (Coulter counter) and laser light scat­tering (Staniforth 2002).
Analysis of samples through Counter Coulter requires dispersion of the sample in an electrolyte to form a highly diluted suspension. Laser light scattering methods allow determining equivalent diameters such as area diameter, volume diameter, and volume/area diameter. The equivalent diameter usually calculated in the dynamic light scattering is the hydrodynamic sphere (Amrite et al. 2006).
Fig. 10.5 Microphotograph of PLGA microspheres unloaded (a) and loaded (b) with vitamin E, prepared according to the O/W emulsion technique. Vitamin E can be used as additive and as antioxidant in the PLGA microspheres. Microspheres can contain more than one active substance (“combo” microparticles)
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Fig. 10.6 Thermograms obtained from PLGA 50:50 (1) and acyclovir (2) as raw materials.
Thermograms from PLGA microspheres loaded with acyclovir before (3) and after (4) steriliza­tion. Adapted from Martínez-Sancho et al. (2004)
10.3.3 Infrared Absorption Spectrophotometry (IR)
IR spectra are recorded on an infrared absorption (IR) spectrophotometer. Scans of samples are evaluated at a determined resolution over a wave number region. The absorption bands in a particular region allow characterizing the polymer and the encapsulated drug.
10.3.4 Differential Scanning Calorimetry (DSC)
DSC is useful to determine physicochemical interactions between the polymer and the active substance before and after the microencapsulation procedure. Scans are obtained under established heating conditions and heating rate. Glass transition temperatures (Tg) and crystalline melting points (Tm) are identified. Crystalline substances present Tm while amorphous ones display Tg. If an interaction of a crystalline drug and the polymer exists the Tm decreased with respect to drug raw material (Fig. 10.6).
10.3.5 X-Ray Diffraction
X-Ray diffraction allows studying the physical structure of the active substance and polymer separately and in the microspheres (Fig. 10.7).
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Fig. 10.7 RX diffractograms from PLGA 50:50 (a); acyclovir (b) and microspheres loaded with acyclovir (c). Adapted from Martínez-Sancho et al. (2004)
10.3.6 Gel Permeation Chromatography (GPC)
This technique is used to determine changes in molecular weight of polymer due to the microencapsulation procedure and in samples of particles at different stages of the in
vitro release or upon exposure to gamma-irradiation.
Molecular weights are expressed as weight-average molecular weight (Mw) and number-average molecular weight (Mn) (Martinez-Sancho et
al. 2004).
10.3.7 Determination of Drug Loading Efficiency
Microencapsulation efficiency is calculated as the ratio of the actual active sub­stance content in the microparticles over the theoretical drug loading. Generally, the amount of encapsulated drug depends on the physicochemical properties of the polymer and the drug as well as on the technical procedure employed for microen­capsulation. The loading of the active substance is usually expressed as amount of drug (mg) per mg of microspheres.
When microparticles are intended for the administration of a drug in a relatively isolated area as it is the case of the back of the eye, the amount of injected polymer must be as low as possible and higher encapsulation efficiencies are preferred.
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10.3.8 “In Vitro” Release Studies
Drug release studies are critical in the development of drug delivery systems and allow calculating the amount of microparticles to be injected. Release rate assays are carried out in “sink conditions” to avoid solubility problems that can affect the drug release rate behavior. Particles can be suspended in the release medium directly or separated by a cellophane membrane. In the latter case, larger volumes of attack medium are employed.
Generally, microparticles are suspended in a volume of an aqueous solvent and placed in a shaker bath with constant agitation and at 37°C. At fixed time intervals, the supernatant is removed and drug concentration is quantified. The same volume of fresh medium is replaced to continue the release study (Herrero-Vanrell and Refojo 2001). The attack medium can contain Tween 80 (0.02%) and/or sodium azide (0.05%) (Checa-Casalengua et al. 2011).
Release rate of active substances from microparticles involves several mech­anisms: diffusion through the polymer matrix and/or through the fluid-filled pores present in the particles, physical erosion and/or hydrolysis of the polymer, ion exchange, or several of these mechanisms (Li 1999; Herrero-Vanrell and Refojo 2001).
The release kinetic of the drug is a function of the polymer structure, molecular weight and rate of degradation in the case of bioerodible polymers, the physico­chemical properties of the drug (mainly solubility and molecular size), drug loading, size of the particles, and the microencapsulation technique. Usually, the encapsu­lated drug is released according to a first order kinetic in which the release rate is a function of the concentration of the substrate. Low molecular weight biodegradable polymers release the encapsulated drug faster than high molecular weight ones. In its turn, higher size microparticles, with lower surface area, release the active sub­stance slower than low size particles (Fig. 10.8).
10.3.8.1 Additives in Microspheres
Drug release profile from microparticles can be modulated to some extent by modi­fying their components. If the solvent evaporation technique is used to prepare microspheres, additives can be added to the inner or the external phase of the emul­sion (Herrero-Vanrell and Refojo 2001; Martinez-Sancho et al. 2003a, b; Herrero-
emulsion it remains in the microparticles. In such cases the additive must be bio­compatible and biodegradable (Barcia et drug encapsulation efficiencies and longer release rate compared with the micro­spheres without additive (Martinez Sancho et al. 2003a) (Fig. 10.9).
al. 2005). Additives can promote higher