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FIGURE 3.9

Center-line temperature charts for a long cylinder of radius r0 initially at a uniform temperature of Ti, subject to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

85 variables of separation of method The 4.3

86 CHAPTER 3  Conduction

FIGURE 3.10

Temperature distribution chart for a long cylinder of radius r0 initially at a uniform temperature of Ti, subjected to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

FIGURE 3.11

Enthalpy chart for a long cylinder of radius r0 initially at a uniform temperature of Ti, subjected to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

FIGURE 3.12

Midpoint temperature charts for a sphere of radius r0 initially at a uniform temperature of Ti subject to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

variables of separation of method The 4.3

87

88 CHAPTER 3  Conduction

FIGURE 3.13

Temperature distribution chart for a sphere of radius r0 initially at a uniform temperature of Ti subjected to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

FIGURE 3.14

Enthalpy chart for a sphere of radius r0 initially at a uniform temperature of Ti subjected to convection on both sides with a heat transfer coefficient of h and an ambient temperature of T.

 

 

3.4 The method of separation of variables

89

well as, Figs. 3.12–3.13, are Heisler’s charts for the plane wall (or plate), cylinder and sphere respectively. For each of the three charts, the first two concern the temperature at the mid-plane followed by the temperature at any other plane. A third chart is usually added to these charts, for all the geometries, and this is known as Grober’s chart. These give the ratio of enthalpy to the initial enthalpy excess of the body in question. In what follows, we present fully worked examples for plane wall. Computer codes based on MATLAB have been developed as a part of this book project to generate Heisler’s charts for the plane wall, cylinder and sphere. These are available through the online support for this book. End of chapter problems 3.7 to 3.9 deal with transient conduction in a cylinder and sphere.

Example 3.2: Consider a thick slab made of a material whose thermal conductivity “k” is unknown. The slab is initially at 100 °C, and one end of the slab is suddenly brought to 30 °C by the use of a temperature bath. A thermocouple, placed 8 mm from the end, exposed to the cold fluid shows 63 °C at 3 min, after the surface is exposed to the cold fluid. Determine the thermal conductivity of the material.The density and specific heat of the material are respectively 1920 kg/m3 and 835 J/kg.K, respectively.

Solution:

We use the semi-infinite approximation to solve this problem.

 

φ

= erf (η)

 

φi

 

 

63 30

= erf (η)

100 30

 

0.4714 = erf (η)

From the error function table, η = 0.44 for erf(η) = 0.4714

 

η =

 

 

x

= 0.44

 

 

 

 

 

 

2

ατ

 

 

 

 

0.008

= 0.44

 

 

 

 

2

αt

 

 

 

 

 

 

αt = 8.26

×105

k

 

 

× 180

= 8.26

× 105

 

 

 

1920 × 835

 

 

 

 

k = 0.735 W/mK

(3.105)

(3.106)

(3.107)

(3.108)

(3.109)

(3.110)

(3.111)

(3.112)

90CHAPTER 3  Conduction

Example 3.3:A 1.6 cm thick slab of carbon steel is initially at Ti = 610 °C. This slab is suddenly immersed into a bath of water at T= 25 °C. The heat transfer coefficient h is 104 W/m2 K. The properties of a carbon steel are k = 40 W/m K, and α = 1 × 105 cm2/s.

1.Determine the time t at which the temperature in the mid-plane of the slab

drops to TC = 100 °C. Also determine the average temperature of the slab corresponding to this time.

2.Calculate the corresponding temperature in a plane situated 0.2 cm from one of the ends.

Solution:

The problem is solved in both the methods, i.e., through the analytical method and by using the Heisler’s charts.

Bi = hLk c

Lc = t / 2 for a plate =

1.6 × 10

2

2

= 0.008 m

 

 

Bi = 104 × 0.008 = 2 0.1

40

Since Bi 0.1 the lumped capacitance method is not applicable.

Solution through the analytical method:

From the analytical solution, the first term approximation for Eq. (3.92) is given

as

φ =

4 sin (ξn ) eξn Fo cos(λn x)

 

 

 

2

φi

2ξn + sin (2ξn )

 

a. For mid-plane x = 0, so the first term approximation for Eq. (3.92) becomes

φ

x =0

=

4sin(ξ

n

)

e

ξ2Fo

 

 

 

n

φi

2ξn + sin(2ξn )

 

 

 

From Eq. (3.88)

ξtan ξ = Bi

ξtanξ = 2 tan ξ = ξ2

ξ= tan1 2

ξ

 

 

3.4 The method of separation of variables

91

Solving for ξ using the successive substitution method(i.e., iteratively),

ξ= 1.076

φt , x=0 = T(t ,x=0) T= 100 25 = 0.1282

φi Ti T610 25

 

 

1.076

 

180

 

 

 

 

 

 

4 sin

π

 

 

 

 

 

0.1282 =

 

 

 

 

 

 

 

 

e

ξ2Fo

 

 

2

 

1.076

180

 

 

 

 

 

 

 

2 1.076 + sin

π

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.1282 =1.178 ×eξ2Fo

eξ2Fo = 01..1282178 = 0.1086

ξ2 Fo = −2.22

Fo = 1.917

αt = 1.917

L2c

1.917 ×(0.008)2

t = 0.1×104

t = 12.27 s

From eq. 3.103 we know that

Q

Qmax

Q

Qmax

=1 − L1 A1 eξ

=1 A1eξ2Fo

 

 

ξ x L

2Fo

 

sin

 

 

 

 

L

 

 

 

 

 

 

 

ξ

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

0

sin(ξ)

ξ

In this method we start with a guess of ξ. Use this value to evaluate ‘ξ’ again using the relation ξ = tan–1(2/ξ). We get a new value of ξ. Use this again to get the next iteration of ξ and continue this till convergence.

92 CHAPTER 3  Conduction

Tavg T

Ti T

Tavg − T

Ti − T

Tavg

= 1

Q

= Aeξ2Fo

sin(ξ)

 

 

 

ξ

 

 

Qmax

 

 

 

 

 

 

 

1.076

180

 

 

 

 

sin

pi

 

= 0.1272

 

 

 

 

 

1.076

 

 

 

 

 

 

 

 

 

 

= T+ 0.1041 × (Ti T)

=25 + 0.1041 × (610 25) = 85.59 °C

Tavg = 85.89 °C

b.Temperature in a plane situated 0.2 cm from the cooled surface of the plate (i.e., temperature in a plane at x = 0.006 m).

φt ,x

 

4 sin (ξn )

 

x

ξn Fo

 

=

 

 

cos ξ

 

e

2

φi

2ξn

+ sin (2ξn )

 

 

 

 

L

 

Fo = 1.917, ξ = 1.076, x = 0.006, t = 12.27 s Lx = 00..006008 = 0.75

 

 

 

 

 

 

1.076

 

180

 

 

 

 

φx ,t

 

 

 

 

4 sin

 

 

 

 

 

=

 

 

 

 

 

 

 

 

pi

 

 

 

 

φi

 

 

 

 

 

 

1.076

180

 

2

 

 

 

2

 

1.076 + sin

pi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cos

 

1.076

180 0.75 e1.0762 ×1.917

 

 

 

 

 

 

pi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

=1.178 0.691 0.108 = 0.0879

φx ,t = T (x, t) T= 0.0879

φi Ti T

T (x,t) = 76.42 °C

Solution using Heisler charts:

φ= T TTi T

φ= 100 25 = 0.1282 610 25

Bi1 = hLk c = 0.5

 

 

 

 

 

 

 

 

 

 

 

 

3.4 The method of separation of variables

93

From the Heisler charts the centerline temperature chart for the case of a plane

 

wall (or plate) is given by

 

 

 

 

 

 

 

 

 

α2t = 2

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

t =

2 × 0.0082

 

 

 

 

 

 

 

0.1×104

 

 

 

 

 

 

t = 12.8s.

 

 

 

 

Bi2 × Fo

= h2αt

 

 

 

 

 

 

 

k2

 

 

 

 

 

 

=

(104 )2 ×104 ×12.8

= 8

 

 

 

 

402

 

 

 

 

 

 

 

 

 

 

 

φavg =

Tavg T

=1

Q

 

 

 

 

Q

 

 

 

 

 

T

T

 

 

 

 

 

i

max

 

 

From Grober charts:

 

 

 

 

 

 

 

 

 

Q

= 0.875

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

max

 

 

 

 

 

 

 

 

 

φavg

= 10.875 = 0.125

 

 

Tavg

= 0.125 × (610 25) + 25

 

 

 

= 98.125 °C

 

 

 

 

The temperature at 0.2 cm from one of the cooled surfaces of the plate is determined as

 

x

= 0.008 0.002

 

L

0.002

 

φ =

T(0.006,t ) T

= 0.65

 

 

 

T

T

 

 

 

o

T(0.006,t )

= 0.65

× (To T) + T

 

 

= 0.65

× (100 25) + 25

= 73.75 °C

We see that the analytical and graphical solutions are reasonably close. Confirmation of the average temperature of the slab obtained from the analytical solution with that from the Grober’s chart is left as an exercise to the student.

94 CHAPTER 3  Conduction

3.5  Analysis of two-dimensional, steady state systems

Consider a two-dimensional slab of height “W” and length “L.” The depth in the direction perpendicular to the plane of the paper is so large that T varies only with x and y.

Assumptions:

1.Steady state prevails.

2.No internal heat generation (qv = 0).

3.The thermophysical properties such as k, ρ, cp, etc., are constant (Fig. 3.15).

The governing equation for two-dimensional steady state conduction is given by

2 T

+

2 T

= 0

(3.113)

x2

y2

 

 

 

Let us introduce a dimensionless temperature, f, as follows

φ =

T TC

 

(3.114)

TH TC

 

 

Therefore, eqn. 3.113 becomes

 

 

 

2 φ2 + 2 φ2 = 0

(3.115)

x

y

 

FIGURE 3.15

Schematic representation of a two-dimensional plane wall with the boundary condition

 

T T

 

φ =

C

. TH is the hot wall temperature (top) and Tc is the cold wall temperature on the

 

 

TH TC

remaining three walls.