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15.2  Patient-Related Conditions

 

 

267

 

 

 

 

 

 

Fig. 15.4  Treatment plan

 

 

 

 

 

Hospital:

design of

implant

Computer aided designing

 

 

 

 

• patient

• design of implant

 

 

 

 

 

 

• CT-scan

 

 

• FEM to verify risk and strength

 

 

• validation of design of implant

 

 

• quality control of implants

 

 

 

 

 

 

 

quality control

Validation

manufacturing of implant

of design and manufacturing of

 

 

customized implants

Computer aided manufacturing

• production of implants

• post processing/sterilisation

• quality control

15.2.6  Technical Aspects

The individually made implant should be fixed with standard titanium screws of 2.0- or 2.3-mm diameter and a variable length. The designing engineer has to consider fixation elements, such as lips or screw canals, for the fixation of the implant. Both elements can be combined.

The fixation lips have to be long enough and may host two drill holes. The reconstructive surgeon has to discuss the design of the implant and the position and number of fixation elements with the engineers. The bicortical layer of skull bone is ideal for a monocortical implant fixation,

whereas the region of thin bone from the infratemporal region should be avoided (Figs. 15.5, 15.6).

The patient’s head has to be fixed in a Mayfield clamp for an absolute stable fixation. The surgical treatment plan has to be discussed with the responsible anesthesiologist to control and lower the blood pressure to a reasonable level to avoid an unnecessary

Fig. 15.5  Milled titanium implant. L fixation applications, K screw canals tangentially designed for direct screw fixation, P perforations for tack-up sutures

Fig. 15.6  X-ray control after skull reconstruction with the titanium implant displayed above. Absolute exact fit. Fixation applications are clearly visible