- •Drug Product Development for the Back of the Eye
- •Preface
- •Contents
- •Contributors
- •1.1 Introduction
- •1.2 A Strategic Overview of Drug Delivery Systems
- •1.3 Specific Approaches to Drug Delivery for the Posterior Segment
- •1.3.1 The Influence of Physicochemical Properties on Drug Delivery and Pharmacokinetics
- •1.3.2 The Chosen Route of Administration
- •1.3.3 Location of the Target Tissue
- •1.3.4 Potency of the Drug
- •1.3.5 Need for Continuous or Pulsatile Delivery
- •1.3.6 Duration of Drug Delivery Necessary to Induce and Maintain Efficacy
- •1.3.7 Type of Drug Delivery System Selected
- •1.3.8 Pharmacokinetic (PK) Properties of the Drug
- •1.3.9 Local and Systemic Toxicity of the Drug and its Metabolites
- •1.3.10 Previous Ocular Use of Excipients
- •1.3.11 Development and Strategic Team Input
- •References
- •2.1 Introduction
- •2.2 Posterior Segment as a Sampling Site
- •2.3 Principle of Microdialysis
- •2.3.1 Extraction Efficiency/Recovery
- •2.4.1 Anesthetized Animal Models
- •2.4.2 Conscious Animal Model
- •2.5 Vitreal Pharmacokinetics in Animals Other than Rabbits
- •2.6 Summary
- •References
- •3.1 Commercial Fluorophotometer
- •3.2 Normal Human Subject and Rabbit Ocular Fluorescence
- •3.3 Fluorophotometry Applications
- •3.3.1 Tear Turnover Rate (%/min)
- •3.3.2 Corneal Epithelial Cell Layer Permeability Methodologies
- •3.3.3 Eye Bath Technique
- •3.3.4 Single Drop Technique to Measure Epithelial Permeability
- •3.3.5 Eye Bath Technique to Measure Epithelial Permeability
- •3.4 Clinical Applications of Fluorophotometry
- •3.5.1 Transscleral Pathways
- •3.5.2 Suprachoroidal Injection
- •3.6 Retrobulbar Fluorescein Injection
- •3.7 Intravenous Fluorescein Injection In Vivo
- •3.8 Ocular Uptake of Fluorescein from Topical Eye Drops
- •References
- •4.1 Introduction
- •4.1.1 Role of the Blood-Retinal Barrier as a Dynamic Interface
- •4.1.2 Potential Approach of Blood-Retinal Barrier-Targeted Systemic Drug Delivery to the Retina
- •4.2.1 Amino Acid-Mimetic Drugs
- •4.2.2 Monocarboxylic Drugs
- •4.2.3 Nucleoside Analogs
- •4.2.4 Folate Analogs
- •4.2.5 Organic Cationic Drugs
- •4.2.6 Opioid Peptides and Peptidomimetic Drugs
- •4.2.7 Antioxidants
- •4.2.7.1 Vitamin C
- •4.2.7.2 Vitamin E
- •4.2.7.3 Cystine
- •4.2.8 Miscellaneous Protective Compounds
- •4.2.8.1 Creatine
- •4.2.8.2 Taurine
- •4.3.1 Organic Anion Transporter 3 (OAT3, SLC22A8)
- •4.3.3 P-Glycoprotein (ABCB1)
- •4.3.4 Multidrug Resistance-Associated Proteins (ABCCs)
- •4.3.6 ABCAs
- •4.4 Conclusions and Perspectives
- •References
- •5.1 Introduction
- •5.2 Drug Distribution
- •5.2.1 Drug Distribution from the Anterior Ocular Surface to the Posterior Segment
- •5.2.2 Studies of Trans-Corneal and Periocular Drug Delivery to the Retina
- •5.2.2.1 The Uvea-Scleral Route
- •5.3 Eye Drops for Posterior Segment Diseases in the Clinic
- •5.4 Summary
- •References
- •6.1 Introduction
- •6.2 Vitreous Anatomy
- •6.2.1 The Inner Limiting Membrane
- •6.3 The Vitreous As a Drug Reservoir
- •6.4 Flow Processes in the Vitreous
- •6.4.1 Flow Patterns
- •6.4.2 Injection and Hydrostatic Effects
- •6.4.3 Diffusion
- •6.4.4 Convective Flow
- •6.5 Clearance Pathways from the Vitreous Compartment
- •6.5.1 Charge and Collagen Interaction
- •6.5.2 Aqueous Clearance
- •6.5.3 Retinal Clearance
- •6.6 Transfer Through the Vitreoretinal Border
- •6.6.1 The Role of the Blood–Retinal Barrier
- •6.6.1.1 Amino Acid Transport
- •6.6.1.2 P-Glycoprotein
- •6.6.1.3 Organic Cationic Transporters
- •6.6.1.4 Organic Anion Transporters
- •6.6.1.5 Other Transporters
- •6.7 The Ageing Vitreous
- •6.7.1 Underlying Mechanisms of Vitreous Degeneration
- •6.7.2 Physical Changes Involved in the Ageing Vitreous
- •6.7.2.1 Pre-Clinical Model of Ageing Vitreous
- •6.7.2.2 Effects of Vitreous Liquefaction on Intravitreal Drug Delivery
- •6.7.3 Vitrectomised Eyes
- •6.7.3.1 Intravitreal Drug Distribution and Clearance in Silicone Oil
- •6.7.4 Role of Ocular Movements in Disordered Vitreous
- •6.8 Concluding Remarks
- •References
- •7.1 Introduction
- •7.2 Drug Delivery to Posterior Segment Ocular Tissues
- •7.3 Scleral Structure and Drug Delivery
- •7.4 Scleral Permeability: Initial Studies
- •7.5 Sustained-Release Delivery In Vitro
- •7.6 In Vivo Studies
- •7.7 Conclusions and Future Directions
- •References
- •8.1 Introduction
- •8.2 Background
- •8.3 Posterior Segment Delivery
- •8.4 Transscleral and Intrascleral Drug Delivery
- •8.5 Suprachoroidal Drug Delivery
- •8.6 Summary
- •References
- •9.1 Introduction
- •9.2 Nonbiodegradable Ocular Drug Delivery Systems
- •9.2.1 Retisert
- •9.2.2 Ocusert
- •9.2.3 Vitrasert
- •9.2.4 I-vation
- •9.2.5 Iluvien
- •9.2.6 Nonbiodegradable Matrix Implants
- •9.2.6.2 Punctal Plugs
- •9.3 Medical Applications for Biodegradable Polymers
- •9.3.3 Poly(Ortho Esters)
- •9.3.4 Polyanhydrides
- •9.5.1 Ozurdex™
- •9.5.2 Surodex
- •9.5.3 Verisome
- •9.5.4 Lacrisert
- •9.6.1 Poly(Lactic Acid)-Based Implants
- •9.6.2 PLGA-Based Implants
- •9.6.5 Poly(Ortho Ester)-Based Implants
- •9.6.6 Polyanhydride-Based Implants
- •9.6.7 Other Biodegradable Polymer-Based Implants
- •9.7 Conclusions
- •References
- •10.1 Introduction
- •10.2 Manufacturing of Microparticles
- •10.3 Characterization of Microparticles
- •10.3.1 Morphological Characterization of Microparticles
- •10.3.2 Particle Size Analysis and Distribution
- •10.3.3 Infrared Absorption Spectrophotometry (IR)
- •10.3.4 Differential Scanning Calorimetry (DSC)
- •10.3.5 X-Ray Diffraction
- •10.3.6 Gel Permeation Chromatography (GPC)
- •10.3.7 Determination of Drug Loading Efficiency
- •10.3.8 “In Vitro” Release Studies
- •10.3.8.1 Additives in Microspheres
- •10.4 Sterilization of Microparticles
- •10.5 Calculation of the Dose of Microparticles for Injection
- •10.6 Injectability Studies
- •10.7 In Vivo Studies
- •10.7.1 In Vivo Injection of Microparticles
- •10.7.2 Ocular Disposition and Cellular Uptake
- •10.7.3 Tolerance of Microparticles
- •10.7.4 In Vivo Degradation of PLA and PLGA Microparticles
- •10.8 In Vitro and In Vivo Correlation
- •10.9 Microparticles for the Treatment of Posterior Segment Diseases. Animal Models and Human Studies
- •10.9.1 Proliferative Vitreoretinopathy (PVR)
- •10.9.2 Uveitis
- •10.9.3 Age-Related Macular Degeneration (AMD)
- •10.9.4 Diabetic Retinopathy
- •10.9.5 Macular edema
- •10.9.6 Acute Retinal Necrosis (ARN)
- •10.9.7 Cytomegalovirus (CMV) Retinitis
- •10.9.8 Choroidal Neovascularization
- •10.9.9 Diseases Affecting the Optic Nerve
- •10.9.11 Microparticles in Retinal Repair
- •10.10 Conclusions
- •References
- •11.1 Introduction
- •11.2 Nanoparticles
- •11.2.1 Polymer Nanoparticles
- •11.2.2 Liposomes and Lipid Nanoparticles
- •11.2.3 Micelles
- •11.2.4 Protein Nanoparticles
- •11.2.5 Carbohydrate Nanoparticles
- •11.2.6 Dendrimers
- •11.2.7 Combination Nanosystems
- •11.3 Using Nanotechnology to Improve Ocular Therapeutics
- •11.3.1 Improving Patient Compliance
- •11.3.2 Increasing Drug Retention and Sustained Release
- •11.3.3 Increasing Permeability and Tissue Partitioning
- •11.3.4 Targeting Nanotherapies
- •11.3.5 Intracellular Trafficking
- •11.4 Alternative Approaches to Improve Ocular Therapeutics
- •11.5 Conclusion
- •References
- •12.1 Introduction
- •12.2 Hydrogel Technology
- •12.6 Future Directions
- •References
- •13.1 Introduction
- •13.2 General Design Considerations
- •13.2.1 Administration Site
- •13.2.2 Body Design
- •13.2.3 Port Design
- •13.2.4 Vacuum and Pressure
- •13.2.5 Flushing and Fluid Replacement
- •13.2.5.1 Active Pumps
- •13.2.5.2 Passive Systems
- •13.2.5.3 Solid Refill
- •13.2.6 Contamination Potential
- •13.3 Historical Influences
- •13.3.1 Infusion Pumps
- •13.3.2 Glaucoma Drainage Devices
- •13.3.3 Pioneering of Refill Procedure in the Eye
- •13.4 Ophthalmic Refillable Devices
- •13.4.1 Invasiveness and Refilling Frequency
- •13.4.2 Intravitreal Delivery Through the Pars Plana
- •13.4.3 Episcleral Implantation for Trans-Scleral Delivery
- •13.4.4 Subretinal and Suprachoroidal Implantation
- •13.4.5 Lens Capsule Delivery
- •13.5 Conclusions
- •References
- •14.1 Introduction
- •14.2 Current Methods of Drug Delivery to the Eye
- •14.3 Improved Methods of Drug Delivery to the Eye Using Microneedles
- •14.3.1 Intrastromal Delivery to the Cornea Using Coated Microneedles
- •14.3.3 Suprachoroidal Delivery Using Hollow Microneedles
- •14.4 Microneedle Types and Other Applications
- •14.4.1 Poke and Apply
- •14.4.2 Coat and Poke
- •14.4.3 Poke and Release
- •14.4.4 Poke and Flow
- •14.5 Discussion
- •14.6 Conclusion
- •References
- •15.1 Introduction
- •15.1.1 General Mechanisms of Iontophoretic Drug Delivery
- •15.1.2 The Shunt Pathway
- •15.1.3 The Flip–Flop Gating Mechanism
- •15.1.4 Electro-Osmosis
- •15.2 Ocular Drug Delivery: The Past and the Future
- •15.3 Ophthalmic Applications of Iontophoresis
- •15.3.1 Transconjunctival Iontophoresis
- •15.3.1.1 Transconjunctival Iontophoresis of Antimitotics
- •15.3.1.2 Transconjunctival Iontophoresis of Anesthetics
- •15.3.2 Transcorneal Iontophoresis
- •15.3.2.1 Transcorneal of Fluorescein Iontophoresis for Aqueous Humor Dynamic Studies
- •15.3.2.2 Transcorneal Iontophoresis of Antibiotics
- •15.3.2.3 Transcorneal Iontophoresis of Antiviral Drugs
- •15.3.2.4 Other Drugs for Transcorneal Iontophoresis
- •15.3.2.5 Is Transcorneal Iontophoresis Safe?
- •15.4 Transscleral Iontophoresis
- •15.4.1 Transscleral Iontophoresis of Antibiotics
- •15.4.2 Transscleral Iontophoresis of Antiviral Drugs
- •15.4.3 Transscleral Iontophoresis of Anti-Inflammatory Drugs
- •15.4.3.1 Aspirin
- •15.4.3.2 Glucocorticoids
- •15.4.3.3 Transscleral Iontophoresis of Carboplatin
- •15.4.3.4 Is Transscleral Iontophoresis Safe?
- •15.4.3.5 Transscleral Iontophoresis for High Molecular Weight Compounds and Proteins
- •15.4.3.6 Clinical Application of Transscleral Iontophoresis
- •15.5 Applications of Iontophoresis to Ocular Gene Therapy
- •15.6 Future Developments
- •References
- •16.1 Introduction
- •16.2 Background
- •16.2.1 Intravitreal Injections
- •16.2.2 Impact of Genetics
- •16.3 Better Tools for Delivery and Treatment
- •16.3.1 Barriers to Success
- •16.3.2 Physics-Based Approaches
- •16.3.2.1 Physical Methods to Deliver Drugs to a Target Cell in the Posterior Segment
- •16.3.2.2 History of Electrical Fields in Medicine
- •16.3.2.3 Safety Concerns with Electric Fields
- •16.3.2.4 Definitions of Electric Field Methods
- •16.3.2.5 Advantages of Electric Fields for DNA Transfection vs. Viral Mediated DNA Delivery
- •16.3.2.6 Problems of In Vivo Electric Field Applications
- •16.3.2.7 Possible Strategies to Improve Electric Field-Mediated Drug Delivery
- •16.3.3 Experiences with Iontophoresis
- •16.3.3.1 Examples of Iontophoresis
- •16.3.3.2 Summary of the Strengths and Weaknesses of Iontophoresis
- •16.3.4 Experiences with Electroporation
- •16.3.4.1 Examples of Electroporation in Living Animals
- •16.3.4.2 Strengths and Weaknesses of Electroporation
- •16.4 Outstanding Issues in Electric Fields for the Delivery of Drugs
- •16.5 Summary
- •References
- •17.1 Introduction
- •17.2 Routes of Protein Administration
- •17.2.1 Topical
- •17.2.2 Intracameral
- •17.2.3 Intravitreal
- •17.2.4 Periocular (Transscleral)
- •17.2.5 Suprachoroidal
- •17.2.6 Subretinal
- •17.2.7 Systemic
- •17.3 Advantages and Challenges of Protein Delivery
- •17.4 Current Development Strategies
- •17.4.1 Pure Protein
- •17.4.2 PEGylation
- •17.4.4 Liposomes
- •17.4.5 Stem Cells
- •17.4.6 Implants
- •17.5 Case Studies
- •17.6 Ophthalmic Protein Formulation Development
- •17.6.1 Protein Biosynthesis
- •17.6.2 Preformulation Studies
- •17.6.3 Selection of Excipients
- •17.6.4 Optimization of Process Variables
- •17.7 Specifications and Regulatory Guidelines
- •17.8 Conclusions
- •References
- •18.1 Need for Suspension Development for the Back of the Eye
- •18.2 Background
- •18.3 Development of Drug Suspensions Intended for the Back of the Eye
- •18.3.1 Drug Suspensions
- •18.3.1.1 Physical Pharmacy Principles that Explain the Stability and Formulation of Suspensions
- •18.3.1.2 Formulation Methodology
- •18.3.1.3 Manufacturing Process
- •18.3.2 Factors To Be Considered in Suspension Development for the Back of the Eye
- •18.3.2.1 Formulation Development and Evaluation
- •18.3.2.2 In Situ Forming Suspensions, Selection of Drug Form for Suspension, and Polymeric Microparticle Suspension
- •18.3.2.3 Clinical Studies on Safety
- •18.4 Conclusions
- •References
- •19.1 Introduction
- •19.2 Drug Product Approval Process
- •19.3 Considerations for Back of the Eye Treatments
- •19.4 Adaptive Trial Design
- •19.5 Drug-Device Combinations
- •19.6 Product Summary Basis of Approval Reviews
- •19.6.1 OZURDEX™
- •19.6.2 LUCENTIS™
- •19.7 Summary
- •References
- •20.1 Background
- •20.2 FDA Endpoints
- •20.3 Endpoints for Neovascular Age-Related Macular Degeneration (Table 20.1)
- •20.4 FDA Guidelines for Other Retinal Diseases
- •20.5 Endpoint for Geographic Atrophy
- •20.6 Endpoint for Retinal Vein Occlusion
- •20.7 Future Endpoints
- •References
- •21.1 Introduction
- •21.2 Ocular Physiology and Pathology
- •21.2.1 Ocular Inflammation
- •21.2.2 Neovascularization
- •21.2.3 Degeneration
- •21.3 Current Therapies for Key Back of the Eye Disorders
- •21.3.1 Age-Related Macular Degeneration
- •21.3.1.1 Pathophysiology
- •21.3.1.2 Therapeutics Either in Current Use or in Clinical Trials
- •21.3.1.3 Current Research Focused on Identifying New Targets
- •21.3.2 Diabetic Retinopathy
- •21.3.2.1 Pathophysiology
- •21.3.2.2 Therapeutics Either in Current Use or in Clinical Trials
- •21.3.3 Retinopathy of Prematurity
- •21.3.3.1 Pathophysiology
- •21.3.3.2 Therapeutics Either in Current Use and in Clinical Trials
- •21.3.4 Degenerative Conditions
- •21.3.4.1 Pathophysiology
- •21.3.4.2 Therapeutics Either in Current Use or in Clinical Trials
- •21.3.5 Opportunistic Infections
- •21.3.5.1 Pathophysiology
- •21.3.5.2 Therapeutics Either in Current Use or in Clinical Trials
- •21.3.6 Autoimmune Disease
- •21.3.6.1 Pathophysiology
- •21.3.6.2 Therapeutics Either in Current Use or in Clinical Trials
- •21.4 Conclusion
- •References
- •22.1 Bile Acids as Anti-Apoptotic Neuroprotectants
- •22.3 Potential Need for Local Delivery of Bile Acids as Neuroprotectants
- •22.4 Preliminary Studies of Ocular Delivery of Bile Acids
- •22.5 Conclusion
- •References
- •Index
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D.A. Marsh |
study for the remaining 18 years, while the competitor is eating its lunch? So, designing a nonrefillable device to deliver a drug for decades may not be a good decision.
Still, when delivering a neuroprotectant, wouldn’t it be in the best interest of the patient to have a single surgically implanted device delivering for the rest of his life? Is there an innovative regulatory approach to help patients benefit from such a device? Would the FDA consider an NDA filing and possible approval after only 2 years of a 20-year study, if there is a commitment to complete the remaining study and to maintain and update contact information for all postapproval patients? Perhaps. And, if granted approval after 2 years, would the sales of the device support the expense of the clinical study and the labor of maintaining the patient database? Could a competitor knock this very long-duration product off the market with a more effective shorter-acting system? Could an unanticipated adverse effect force a product recall and a class-action lawsuit? Is there any way this could be a profitable venture?
Undoubtedly, a 20-year clinical study is an extreme example of decision-making. But, the point is that the researcher must consider a trade-off between what best benefits the patient and what is practical; while shortening the duration of a drug delivery system may seem like “planned obsolescence,” the patient will not benefit at all, if the device is designed to be too expensive to gain regulatory approval or it takes too long for the sale of the device to recover its investment. Clearly, life-long treatment with a single surgery is a desirable target, but perhaps only a refillable device will meet the need.
1.3 Specific Approaches to Drug Delivery for the Posterior Segment
Decisions affecting the design of a system to deliver a given drug to the target tissue should take into consideration several factors: the influence of physicochemical properties on drug delivery and pharmacokinetics (PKs) (1.3.1), chosen route of administration (1.3.2), location of the target tissue (1.3.3), potency of the drug (1.3.4), need for continuous or pulsatile delivery (1.3.5), duration of drug delivery necessary to induce and maintain efficacy (1.3.6), type of drug delivery system selected (1.3.7), PK properties of the drug (1.3.8), local and systemic toxicity of the drug and its metabolites (1.3.9), previous use of excipients in the eye (1.3.10), and development and strategic teams’ input (1.3.11).
1.3.1 The Influence of Physicochemical Properties on Drug Delivery and Pharmacokinetics
PKs will be discussed in great detail in a later chapter. This section, therefore, will focus only on the influence of a drug’s physicochemical properties as it relates to creating a drug delivery system. Physicochemical properties such as water solubility,
1 Selection of Drug Delivery Approaches for the Back of the Eye… |
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partition coefficient, PKa, ion pairing, particle size, drug stability, molecular size, and polymorphic forms are very important characteristics, which govern a drug’s ability to reach the targeted receptor. Consequently, it is helpful to understand these parameters in order to develop a stable drug delivery vehicle and to select the optimal site of administration.
A drug that is highly water soluble will be difficult to deliver in a controlled dosage manner. Moreover, highly water soluble drugs will generally have low permeability through lipophilic tissue and, consequently, would be unlikely to penetrate target tissues such as the retina and choroid in effective concentration. Typically, water-soluble drugs are rapidly eliminated and have short half-lives.
On the other hand, highly lipophilic drugs are difficult to dissolve in the aqueous biological environment. A poorly water-soluble drug typically will have low tissue permeability because diffusion is dependent upon the concentration of drug in solution. Formulations which include a pharmaceutical aid for the dissolution of such a drug (surfactants, cyclodextrins, etc.) may increase tissue concentration but would decrease duration of delivery. Moreover, unless the solubility-enhancing excipients travel with the drug into the tissue, the drug may precipitate within cells and may disrupt vital functions. And, even if the drug and solubilizing excipients are injected directly into the tissue (e.g., vitreous), the excipients may be diluted and the drug will then likely precipitate; in this case, the excipients would be eliminated much faster than the drug.
On the positive side of highly lipophilic drugs, an intravitreal injection of a suspension – or a formulation which precipitates in vivo – may create a reservoir for prolonged release of a drug; for example, triamcinolone acetonide suspension injected into the vitreous may deliver an effective dose of the steroid for months. However, it should be noted that, just because drug particles settle in the vitreous, does not necessarily mean that the drug will be available to reach its target; the drug may be unavailable to targets for a number of reasons such as endocytosis by nontarget tissue(s), low solubility, drug degradation, or metabolism.
While it is more likely that an extremely lipophilic drug would be effective than a highly water soluble drug, it is best to consider that both species will be difficult to formulate. If a promising drug is at either of these solubility extremes, it may be wise to evaluate a prodrug approach, in parallel, or instead, of devoting enormous resources in an effort to develop a viable formulation.
At least equally important as a drug’s solubility, the drug’s partition coefficient plays a vital role in passive diffusion; the hydrophobic/hydrophilic balance of drug molecules usually determines the degree in which a pharmaceutical will be taken up by tissues. A drug solution injected into the vitreous will diffuse in a concentration dependent manner (assuming that the drug remains in solution). In most cases, flow and ocular pressure will be only minor contributors to vitreal drug distribution; an intravitreal injection of a solution at the pars plana will distribute in declining gradients throughout the vitreous to reach the macular at roughly 1/10th the concentration of the injected formulation (Missel 2002).
From its local concentration in the vitreous, a drug diffuses into the retina depending on a number of factors, which include the drug’s concentration in solution,
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its ability to partition between tissues, its bioelimination rate, and the drug’s stability. From the retinal tissue, the drug will travel to the choroid and then to the sclera. It should be kept in mind that the Bruch’s membrane is between the retina and choroid and can serve as a barrier to drugs. However, in ARMD, this barrier is typically disrupted by choroidal vessels, which modify the architecture of the retina. Consequently, drugs may more readily permeate the choroid after an intravitreal administration to a patient with macular degeneration.
Drugs may be delivered to the choroid and retina from a subTenons site of administration. The sclera appears to be rather “porous” to drugs. Assuming the drug is sufficiently liposoluble, it will also penetrate the choroidal tissue and then enter the retina. The Bruch’s membrane may serve as a barrier between the choroid and the retina but, again, in ARMD this may be disrupted. Some drug will be eliminated by the choroidal blood vessels.
It is likely that the partition coefficient also plays an important role in a drug migrating posteriorly after topical ocular administration (Tamilvanan et al. 2006). Very few drugs reach the back of the eye in effective concentration by this path because there is substantial dilution of a drug by tear fluid, followed by precorneal drainage. Also, there are numerous physiological barriers which block the drug from reaching posterior tissue (Short 2008).
One possible route around these barriers may be by trans-limbal/intrascleral migration (Ottiger et al. 2009). A topical formulation for treating a blinding disease would be a very important discovery because it would be both noninvasive and patient friendly.
PKa is another important factor in drug permeation of lipophilic tissue (e.g., retina and choroid); generally, drugs, which are unionized at physiological pH, have a better opportunity to reach the target tissue than ionized drugs; however, there may be exceptions to this rule (Brechue and Maren 1993). Also, ion-pairing may assist ionized drugs to penetrate tissue by decreasing the overall charge.
Particle size also may play an important role in drug distribution. Formulations with smaller particle size have a greater net surface area than identical formulations with larger particle size. Generally, because of the higher surface area, the drug divided in smaller particles will dissolve at a faster rate than if the drug was in larger particles. Therefore, small-particle formulations would normally be expected to deliver a higher solubilized concentration of drug in vivo, in a shorter period of time.
Formulations with smaller drug particles might stay suspended in the vitreous longer than larger ones; this would give the drug an opportunity to spread more evenly and to more readily penetrate the retina either by localized dissolution followed by diffusion or by endocytosis. However, if the particles remain suspended in the vitreous too long or settle on the retina in large concentration, they may impair vision and cause temporary blindness for days or weeks. Alternatively, if a formulation with small particles settle and unite to form a mass in the vitreous, the formulation may have nearly identical properties as one with larger particles. Similarly, large particle suspensions injected into the sub-Tenon’s space might be expected to have a longer duration than smaller particles of the same drug. But, here too, the smaller particles might form a mass and behave much like the larger particles.
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Or, macrophages might carry away the smaller particles, while ignoring the larger ones, resulting in a higher concentration of drug in the target tissues and longer duration with latter formulation. In contrast, drugs, which inhibit macrophage digestion, may produce the opposite results.
Drug molecule size is another physicochemical property that can play a role in tissue distribution. In the vitreous, molecules with a higher molecular weight (e.g., oligonucleotides, polypeptides, proteins) generally have a longer half-life than smaller drug molecules. However, lipophilicity, dose, and solubility also play important roles in vitreal half-life of a drug (Dias and Mitra 2000; Durairaj et al. 2009). Molecules, both small and large (285–69,000 Da) readily diffuse through the sclera (Maurice and Polgar 1977; Geroski et al. 2001). In contrast, the retinal pigment endothelium (RPE)-choroid barrier is about 10–100 times less permeable to large molecules than the sclera (Pitkänen et al. 2005).
Polymorphism is another physicochemical property which can be important to drug delivery. Polymorphs may differ in filterability, solubility, dissolution rate, chemical and physical stability, melting point, color, refractive index, enthalpy, density, viscosity, bioavailability, and many other properties (Llinàs et al. 2007).
The importance of understanding the polymorphic forms of a drug and their stability cannot be understated. In 1998 – 2 years after launch – Abbott Labs discovered that several lots of Ritonavir capsules failed the QC dissolution testing. Microscopy and X-ray powder diffraction indicated that a new polymorph had formed and that the new material was more thermodynamically stable and had greatly reduced solubility compared to the original crystal form (Bauer et al. 2001). Abbott lost hundreds of millions of dollars in the expense of a major recall, in lost revenues, and in R&D efforts to reintroduce the drug. But this change was more than just a costly and embarrassing problem; some AIDS patients may have been given the nondissolving dosage form, while others, due to the recall, were deprived of this life-extending therapy altogether.
Polymorphism is a potential problem with all types of dosage forms, including ophthalmic formulations and drug delivery systems. For example, after completing a phase I/II clinical study of an intravitreal suspension of a steroid, an ophthalmic drug company belatedly discovered that there were three polymorphs of the drug in the raw material: the mix was 80% “alpha”, 15% “beta,” and 5% “gamma” polymorphs. Immediately critical questions arose: Would future raw material lots always contain the same ratio of polymorphic forms? Did the ratio between the polymorphic forms change during manufacture, storage, and/or distribution? If the ratio of polymorphs changes under any of these conditions, would the formulation’s efficacy, stability, and safety observations be reproducible in the future?
These are some of the questions that regulatory authorities would ask, with the highly likely outcome that the information generated in the clinical study would be deemed worthless, causing the loss of time to market and millions of dollars. Fortunately, in this particular case, further investigation showed that the suspension’s processing steps had converted the beta and gamma crystal forms in the raw material to the alpha polymorph. The final clinical suspension was composed of 100% of the alpha form; it also was quite fortuitous that the formulation remained
