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Ординатура / Офтальмология / Английские материалы / Biomaterials and regenerative medicine in ophthalmology_Chirila_2010

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Bioinspired biomaterials for soft contact lenses

269

on the soft contact lens surface. Reduced susceptibility of the phospholipid polymer to biofilm formation is noteworthy. Indeed, removal of bacterial biofilm is difficult using drug therapy and existing lens-disinfectant systems because of antibiotic-resistant bacteria. The advantages of the introduction of the phosphorylcholine headgroup into the material by chemical methods may translate into more effective disinfection, leading to reduced risk of contact lens-related eye infections for patients who use extended-wear soft contact lenses. Furthermore, omafilcon A is as good at relieving dry eye symptoms as soft contacts lenses with higher water contents such as hioxifilcon

G72-HW, which has a water content of 72% due to the advanced water wettability of the lenses induced by the MPC moiety (Riley et al., 2005). This water-retentive effect of the phospholipid polymer is quite important because dryness symptoms, especially reports of increasing dryness late in the day, have been cited in a number of studies as a reason for discontinuing or limiting lens wear.

10.5Phospholipid polymer for daily-disposable soft contact lenses

Daily-disposable lenses do not need lens treatment after removal from the eyes and thus there is less risk of infectious diseases. The simplicity in handling procedures and reasonable price have brought great commercial success for daily-disposable lens manufacturers in recent years. However, a significant number of people suffer from dry eye symptoms due to tear film break-up on the surface of the soft contact lenses. One strategy to improve wear comfort in a cost-effective way is the deposition or immobilization of hydrophilic polymers as wetting agents on daily-disposable soft contact lenses. For example, Johnson & Johnson brought out Acuvue® Moist™ for such a purpose. Although the bulk properties of the lenses remain the same as those of previous lenses manufactured from etafilcon A, the new lenses are formulated with a hydrophilic polymer, poly(NVP), which is immobilized in the matrix of etafilcon A to form an interpenetrating polymer network

(IPN) or semi-IPN structures, and is not released from the lens during wear. The coverage of the lens surface with the hydrophilic polymer in turn shows a 55% reduction in friction relative to the unmodified material when taken straight from the packaging solution (Ross et al., 2007). This should lead to an improvement in the overall comfort of the lenses. CIBA developed the Focus Dailies™ contact lens, which is made of nelfilcon A with the deposition of poly(vinyl alcohol) (PVA) by soaking in a PVA solution (Peterson et al., 2006). In this case, the hydrophilic polymer is released from the lenses during wear and thus produces a 25% reduction in friction on the lens surface compared with the original lenses. Similarly, CooperVision produced the One Day Aquair Evolution™ contact lens for the Japanese

270 Biomaterials and regenerative medicine in ophthalmology

market. It is made of ocufilcon D with the deposition of MPC-containing polymers on the surface (Fig. 10.3). This polymer is a random copolymer of MPC and n-butyl methacrylate (BMA) and functions as a wetting agent. This amphiphilic type of phospholipid polymer has the commercial name Lipidure® (NOF Co., Tokyo, Japan) and demonstrates a better moistureretaining capability than hyaluronic acid (Shaku et al., 1997). This polymer physically attaches on the lens surface via hydrophobic interaction of the

BMA units, and prevents the significant frequency and intensity of dryness and discomfort-related symptoms experienced by patients during soft contact lens wear. We independently synthesized another phospholipid polymer composed of MPC and methacryloyloxyethyl trimethylammonium chloride (MTAC) for electrostatic attachment of the cationic polymer on anionic etafilcon A to produce protein adsorption-resistant, hydrophilic, and comfortable to wear soft contact lenses (Shimizu et al., 2008). Poly(MPC- co-MTAC) showed stronger binding with etafilcon A compared with the amphiphilic phospholipid polymer with etafilcon A, because it is not only attached on the surface but is also retained within the matrix of the soft contact lens, assuring the controlled release of the polymer that will lead to extended comfort for patients. The amount of lysozyme adsorption on the surface of this contact lens material showed a 20% reduction due to the protein adsorption resistance of the attached poly(MPC-co-MTAC).

10.6Phospholipid polymer for continuous-wear soft contact lenses

A recent innovation in the field of soft contact lens materials was the development of silicone hydrogels that achieved continuous wear with a sufficient oxygen supply to the cornea through the lens (Nicolson and

Phospholipid BMA polymer

MPC

Deposition

(

( (

(

O

O

O

O

O

 

O

P O

N+

O

 

 

 

10.3 Illustration of the physical deposition of the phospholipid polymer (Lipidure®) as a wetting agent on One Day Aquair Evolution™ soft contact lens (ocufilcon D).

Bioinspired biomaterials for soft contact lenses

271

Vogt, 2001). Now, silicone hydrogel soft contact lenses are increasing in popularity with practitioners and patients for use as extended-daily-wear or continuous-wear lenses. The silicone polymers are well known for their high oxygen permeability compared with conventional polymers. The bulkiness of the siloxane group and high polymer chain mobility induce the high oxygen permeability of these materials. The silicone hydrogels are made of high oxygen permeable poly(dimethyl siloxane) (PDMS)-based macromers combined with various hydrophilic monomers to improve the rubbery characteristic and to increase the surface hydrophilicity of silicone. Additionally, silicone hydrogel materials can permeate some electrolytes dissolved in the tear fluid through the water phase in the hydrogel. Phase separation of silicone components and hydrophilic polymers in their bulk composition balances both the oxygen and electrolyte permeations (Tighe, 2004). Various approaches have been adopted by several manufacturers to produce silicone hydrogels with good mechanical properties, varied water content, and oxygen permeabilities. However, the problem with soft contact lens application is that the siloxane component tends to concentrate on the surface of the hydrogel, which creates a hydrophobic and biofouling surface. It has been found that the low surface energy of the native silicone hydrogels is vulnerable to adherent bacteria and cells. In other cases, the residual silicone oil from the retinal detachment treatment can also increase the incidence of endophthalmitis. Studies have shown that hydrophobic surfaces probably facilitate bacterial colonization and biofilm production, while hydrophilic surfaces seemed to be useful in limiting bacterial adherence and colonization (Kunz et al., 1999). Hence, the surface modification of silicone hydrogels is a promising approach for decreasing the incidence of endophthalmitis and improving biocompatibility. Surface modification techniques such as gas plasma treatment and graft polymerization of hydrophilic monomers on the lens surface have also been applied (Tighe, 2004). Both PureVision™

(balafilcon A, Bausch & Lomb) and Focus Night & Day™ (lotrafilcon A,

CIBA Vision) are treated using gas plasma techniques. The difference between these two products is that Bausch & Lomb have opted for plasma oxidation, whereas CIBA Vision has chosen to apply a plasma coating. In the former case, glassy islands are produced on the surface and in the latter case the coating is produced by a 25-nm-thick, dense, high-refractive-index coating. The dynamic contact angle results indicate that the two types of lenses have a very similar receding contact angle (qR) but different advancing contact angles (qA). Focus Night & Day™ lenses are appreciably more wettable than

PureVision™ lenses; the former lenses have a qA of 80° with a relatively low level of hysteresis of 35° and no significant change after 10 days of spoliation. PureVision™ lenses have a higher qA of 103° and a high level of hysteresis of 65°, with a slight increase in these values after 10 days of in vitro spoliation. One of the advantages of these plasma-treated methods

272 Biomaterials and regenerative medicine in ophthalmology

is that lens manufacturers are united in their efforts to endow wettability using simple methods. However, the hydrophilic nature of oxidized silicone is only temporary since the migration of PDMS chains leads to recovery of the native hydrophobic state.

Surface modification of silicone hydrogels with a bioinspired phospholipid polymer has been conducted in several ways (Willis et al., 2001). It is better to bind MPC covalently to the silicone hydrogel surface since physically adsorbed coatings may have the disadvantage of detachment during practical use. Recently, as a model case, we conducted graft polymerization of MPC on the PDMS surface using photo-induced radical polymerization techniques (Goda et al., 2006). This modification method fits existing contact lens manufacturing processes where the graft polymerization is efficiently initiated by irradiation of ultraviolet (UV) rays in the MPC aqueous solution. In addition, the grafted polymer directly binds to the substrate via covalent bonding, which is chemically more stable than the plasma oxidized groups on the PDMS outermost surface (Fig. 10.4). This technique remarkably improved surface wettability and protein adsorption resistance. Dynamic water contact angles on the PDMS decreased from 117º to 60º in qA and from 81º to 34º in qR after the surface modification, and the amount of protein adsorption was reduced to less than 50% compared with the original surface, while the oxygen permeability of the modified PDMS membrane was maintained at more than 99% relative to that of non-treated PDMS. Another strategy to bind MPC chemically on the surface of silicone hydrogel lenses is to use an air plasma treatment (Huang et al., 2007). The process is carried out in a cylindrical glow discharge chamber under low air pressure with specific applied power and radiofrequency. After pretreatment with air plasma, the hydrogel is soaked in a concentrated MPC aqueous solution and then put into the discharge chamber to be treated with air plasma again. The water

( O

 

 

 

 

O

 

(

 

 

 

 

CH2

 

(

Si

 

O

(

 

 

CH3

 

Poly(MPC) graft

O P

O

 

O

N+

O

 

Covalent bonding with silicone

10.4 Illustration of the surface modification of PDMS by photoinitiated grafting with poly(MPC).

Bioinspired biomaterials for soft contact lenses

273

contact angle decreased from 108º to 36º after the treatment. The reduction in the amount of bacterial adhesion on the treated surface was 60%. The results suggest that silicone hydrogel treated with MPC by the air plasma technique may be useful for contact lens applications.

10.7New developments

In designing a polymer hydrogel for advanced soft contact lens material with suitable bulk properties and biocompatibility, we should consider strategies not only to acquire sufficient oxygen transport and electrolyte permeability, render good mechanical properties, and form a homogeneous network structure as an optical material, but also to endow water wettability, protein adsorption resistance, and overall biocompatibility from the viewpoint of polymer chemistry and materials science. One known way to design soft contact lenses for extended and continuous wear is to add silicone-containing monomers to the hydrogel syntheses. Bulk phase morphology between the polysiloxane and a hydrophilic polymer is the crucial factor for determining oxygen permeability. A model analysis evaluation of phase-separated systems can predict that a complete phase separation (least amount of interphase regions) is essential for obtaining the high oxygen permeability that is theoretically achievable. In other words, a hydrogel forming a well-dispersed or miscible phase of polysiloxane exhibits low oxygen permeability, being far below the theoretical maximum value of a perfectly phase-separated silicone hydrogel (Nicolson and Vogt, 2001). Therefore, the main issue is how to organize a hybrid material made of silicone hydrogel and a hydrophilic polymer. Previous approaches to obtain hydrogels with high oxygen permeability were mainly based on the synthesis of biphasic materials, essentially represented by block-copolymers including polysiloxane and a hydrophilic polymer. However, the existing process for producing these biphasic materials is quite expensive and complicated in view of the necessity of performing a surface plasma treatment at the last stage of manufacturing. As an alternative method for bulk modification, a biphasic silicone preparation based on

IPN formation has recently been developed for ophthalmologic materials (Chekina et al., 2006). The physical entanglements of the polymer chains improve both the bulk and surface stability of the material. The IPN structure is able to combine different polymer properties, while at the same time minimizing any incompatibility effects. Therefore, this approach avoids the need to synthesize new compounds or to make surface treatments. In 2004, intrinsically wettable silicone hydrogel lens materials such as Acuvue® Advance® (galyfilcon A, Johnson & Johnson) and Acuvue® Oasys® (senofilcon

A, Johnson & Johnson) were released. These lenses incorporate poly(NVP) as a wetting agent via IPN and thus require no surface treatment. They show higher oxygen permeability with higher water content than previous

274 Biomaterials and regenerative medicine in ophthalmology

silicone hydrogel lenses as well as correspondingly lower modulus related to the higher water content. Quite recently, a new type of wettable silicone hydrogel lens has been marketed. Biofinity® (comfilcon A, CooperVision) and Avaira™ (enfilcon A, CooperVision) do not have surface coating and an intrinsic wetting agent. Still, they display both high oxygen permeability and water content. For example, Biofinity® has an oxgen permeability of 128 barrer for a water content of 48%. As an alternative to surface treatment or use of a polymeric wetting agent IPN, high surface energy molds have been used in the manufacturing process to encourage the orientation of the polar components on the lens surface. Silicone hydrogel soft contact lenses with ophthalmically acceptable surface wettability can be produced using polar resin molds made of ethylene–vinyl alcohol copolymer or PVA resins instead of non-polar ones (Chen et al., 2008).

A silicone hydrogel comprising the phospholipid polymer as a wetting agent was developed via sequential IPN techniques (Shimizu et al., 2009)

(Fig. 10.5). The cross-linked silicone polymer as the first network was prepared from methyl bis(trimethylsilyloxy)silylpropyl glycerol methacrylate (SiGMA). The SiGMA is a silicone-functionalized glycerol methacrylate that contains a pendant hydroxyl group in the middle of the molecule and is effective for copolymerizing with a hydrophilic monomer due to the enhanced compatibility. The hydrophilic second network was then prepared by polymerization of MPC with a cross-linker to endow the silicone hydrogel with water wettability, protein adsorption resistance, and biocompatibility. The IPN structure is suitable for combining polymers with different polarities without forming inhomogeneous compounds or microscopic phase separation in the bulk. In addition, the physical and topological entanglements of the two independently cross-linked polymers in the IPN generate a stable threedimensional structure at a state of forced miscibility. This IPN hydrogel is

Silicone

Cross-linked

poly(MPC)

hydrogel

 

 

IPN structure

10.5 Illustration of a silicone hydrogel lens containing cross-linked poly(MPC) IPN as a wetting agent.

Bioinspired biomaterials for soft contact lenses

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prepared by the following three steps. (a) A cross-linked poly(SiGMA) hydrogel is synthesized by UV irradiation with a cross-linker and photosensitizer. (b)

The purified poly(SiGMA) hydrogel is then immersed in a solution of MPC in isopropanol to become fully swollen. (c) The cross-linked poly(MPC) network is then formed in the silicone hydrogel by the same method as the formation of the first network. The obtained hybrid material with a water content of 41% shows extreme hydrophilicity, and its superior protein adsorption resistance originates in the second poly(MPC) network on the surface, together with optical transparency, flexibility, and oxygen permeability (111 barrer) derived from the first poly(SiGMA) network. Notably, the water contact angle on the

IPN hydrogel surface is measured to be 0º by the captive bubble technique. Surface analysis indicates that such an extremely hydrophilic surface of the IPN hydrogel is achieved by the enrichment of the MPC unit on the outermost surface. The amount of protein adsorption on the IPN hydrogel is 28% of that on the poly(SiGMA) hydrogel. The IPN hydrogel may be a strong candidate for use with continuous-wear soft contact lens materials, showing advanced wear comfort and biocompatibility.

10.8Conclusions

In this chapter we described the application of a bioinspired phospholipid polymer for enhancement of the biocompatibility of daily, daily-disposable, extended-wear or continuous-wear soft contact lenses in various ways. As a result of the development of MPC as a main constituent showing biocompatibility in the artificially synthesized phospholipid polymer, various chemical methods can be used to introduce a bioinspired phospholipid polymer into a wide variety of soft contact lens materials. The phospholipid polymer not only reduces the frequency of eye dryness symptoms because of its hydrophilic and water-retentive nature, but also reduces susceptibility to biofilm formation followed by non-specific protein adsorption prevention.

These properties of the phospholipid polymer favorably decrease the potential risk of endophthalmitis related to contact lens wear.

10.9Future trends

Advances in materials suitable for the high-volume, low-cost production necessary for today’s daily-disposable lenses market will continue. By replacing soft contact lenses more often, patients can avoid potential risks associated with deposits, including reduced visual acuity, lens comfort, and wettability. Most companies are now introducing the next generation of dailydisposable lenses that are expected to offer better comfort and vision than their predecessors. Many more lenses are also now starting to be marketed specifically to help wearers who suffer from dryness symptoms. In the past,

276 Biomaterials and regenerative medicine in ophthalmology

the lenses available had in a restricted range of properties, which limited the type and number of patients who might benefit. Thanks to the development of new lens materials, a wide variety of patients with dryness symptoms can now wear the new, more comfortable lenses.

Macroscopically, the market will polarize into continuous wear and daily-disposable wear, driven by wearers seeking better oxygen supply, biocompatibility, and wear comfort at reasonable prices. At the same time, the development of diverse soft contact lenses will result in unlimited numbers and types of patients who might benefit, by providing such patients with the most suitable lenses. The use of a phospholipid polymer for soft contact lenses in an effective way will help the material to elevate overall biocompatibility.

10.10 Sources of further information and advice

The MPC as a base component of phospholipid polymers is now prepared on an industrial scale by NOF Co. (Tokyo, Japan) based on our results (Ishihara et al., 1990a). The fundamental biological data of phospholipid polymers have been reported in the literature (Ishihara et al., 1990b, 1991,

1992; Defife et al., 1995; Ueda et al., 1995; Sakaki et al., 1999; Sawada et al., 2003, 2006). The phospholipid polymer is developed not only for soft contact lenses, but also for other biomedical applications. For example, one of the most successful applications is in artificial joints (Moro et al., 2004). Nanoscaled grafting of the poly(MPC) on to the cross-linked polyethylene surface provides good lubricity, wear resistance, and biocompatibility in biological environments (Kyomoto et al., 2007). Such excellent functions of the modified surface could avoid the activation of cell systems by the wear particles, thus entirely preventing periprosthetic osteolysis and subsequent aseptic loosening. In addition, prevention of non-specific protein adsorption is very useful for the reduction of noise intensity in biosensors and for enhancing affinity in enzyme-linked immuno-sorbent assays (Goto et al., 2008).

10.11 References

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