
- •Introduction for English Version
- •Toshiaki Enomoto
- •Foreword
- •Table of Contents
- •Xj nsra, Japan
- •X;;; nsra, Japan
- •Chapter 5
- •Chapter 6
- •Chapter 1 General
- •History of Nuclear Power Plant Development
- •Experiences in Nuclear Power Generation and Safety Research
- •Comparison of Schemes of Nuclear and Thermal Power Generation
- •Effective Reactor Fuel Loading
- •Reactor Self-Regulation Characteristics
- •Reactor Decay Heat
- •Confinement of fPs
- •Reactor Steam Conditions
- •Safety Design Principles for npPs
- •Prevention of Occurrence of Abnormal Conditions (Level 1)
- •Figure 1.4.1 Defense-in-Depth philosophy
- •Prevention of Expansion of an Abnormal Event (Level 2)
- •Prevention of Abnormal Release of Radioactive Materials and Mitigation of Consequence (Level 3)
- •Emergency core cooling system
- •Confinement of radioactive materials by five barriers
- •Outline of Laws, Regulations and the Regulatory Framework
- •Domestic Framework
- •Permit to establish a power generating reactor
- •Sanction of the construction plan
- •Approval of technical specifications
- •Regulations after start of commercial operation
- •Iaea Safety Standards
- •Figure 1.5.4 Structure of iaea safety standards
- •Chapter 2 Systems of bwr Nuclear Power Plants
- •General Design Philosophy
- •Fuel Rods
- •Reactor Core
- •Reactor Coolant Pressure Boundary
- •Engineered Safety Features
- •Instrumentation and Control System
- •Other Systems
- •Plant Layout
- •Plot Plan
- •Grade level planning
- •Configuration of the buildings
- •Road planning
- •Pipe conduits and electric cable conduits planning
- •Construction area planning
- •Harbor and water intake/discharge planning
- •Other considerations
- •Main Buildings and Auxiliary Buildings
- •Figure 2.2.2 Overall plant layout of a bwr npp
- •Reactor building
- •Turbine building
- •Figure.2.2.7 Main building arrangements (two-unit site)
- •Main control room (Control building)
- •Radioactive waste treatment facility building
- •Service building
- •Exhaust stack
- •Advanced boiling water reactor (abwr) plant arrangement
- •Nuclear Reactor and Core
- •Fuel Rod and Fuel Assembly
- •Structure of fuel rod and fuel assembly
- •Figure 2.3.1 9x9 Fuel assembly (a type) and fuel rod structure (example)
- •Fuel rod and assembly designs
- •Reactor and Reactor Core
- •Structure of reactor and reactor core
- •Figure 2.3.4 Internal structure of a reactor pressure vessel (cut out view)
- •Vessel (rpv)
- •Incore monitor housing
- •Hpcf sparger top Fuel guide—
- •Reactivity control system
- •Core Design
- •Figure 2.3.20 Control rod with the maximum reactivity worth
- •Core stability
- •Operation and management of the core
- •Primary Coolant System
- •System Summary
- •Primary loop recirculation (plr) system
- •Main steam (ms) system
- •Feed water (fdw) system
- •Key Components
- •Reactor pressure vessel (rpv)
- •Figure 2.4.3 Control rod drive mechanism and in- core monitor housing
- •Recirculation pumps
- •Safety relief valve (srv)
- •Turbine System
- •System Summary
- •Main Turbine System and Auxiliary Equipment
- •Iypes of nuclear plant steam turbines
- •Steam turbine
- •Moisture separator and heater
- •Electro-hydraulic turbine control (ehc) unit
- •Main Steam System and Condensate Feed Water System
- •Main steam line and turbine bypass system
- •Steam extraction system and feed water heater drain system
- •Condenser and circulating water system
- •Condensate and feed water system and condensate cleanup system
- •Instrumentation and Control System
- •Reactor Instrumentation and Control System
- •Plant control system
- •Reactor neutron monitoring system (nms)
- •0 Source range monitor (srm) 4 detectors q Power range monitor (prm) 43x4detectors
- •Main Control Room
- •Structure and functions of control panels
- •3BbBia3b3jjsbj5ca;nS1ss!aacBa3caoanoDaj3j;|
- •Remote shutdown system (rss)
- •Emergency operational facilities
- •Process Instrumentation System
- •Reactor process instrumentation system
- •Figure 2.6.14 Reactor water level and pressure instrumentation
- •Radiation monitoring system
- •2.7 Engineered Safety Features
- •Design Policy of Engineered Safety Features
- •Basic safely philosophy
- •Philosophy to prevent occurrence of serious incidents
- •Philosophy to mitigate serious incidents
- •Emergency Core Cooling System (eccs)
- •Roles of the eccs
- •Criteria for design and evaluation of eccs
- •Design policies for the eccs
- •Eccs configuration
- •Eccs configuration of an abwr
- •Reactor Containment Facility
- •Roles of reactor containment facility
- •Primary containment vessel (pcv)
- •Containment spray system (css)
- •Flammable gas control system (fcs)
- •Standby gas treatment system (sgts)
- •Reactor containment facility of an abwr
- •Reactor Auxiliary Systems
- •Residual Heat Removal (rhr) System
- •Operating modes
- •System functions and configuration
- •Reactor Core Isolation Cooling (rcic) System
- •System functions and configuration
- •Reactor Water Cleanup (cuw) System
- •System functions and configuration
- •Key components and features
- •Fuel Pool Cooling and Cleanup (fpc) System
- •System functions and configuration
- •Figure 2.8.8 cuw pump (canned motor type)
- •Reactor Building Cooling Water (rcw) System and Reactor Building Cooling Seawater (rcws) System
- •System functions and configurations
- •Key components and features
- •Figure 2.8.10 Basic concept of rcw and rcws systems (example)
- •Fuel Handling and Storage System
- •Spent fuel storage pool
- •Cask pit
- •Refueling machine
- •Radioactive Waste Treatment Systems
- •Gaseous Waste Treatment System
- •Figure 2.9.1 a typical flow sheet of gaseous wastes treatment system (Example of a 1,100 mWe bwr plant)
- •Liquid Waste Treatment System
- •Solid Waste Treatment System
- •Generator excitation system
- •Major Transformers and Switchyard System
- •Major transformers
- •Switchyard system
- •Plant Auxiliary Power System
- •Plant auxiliary power supply system
- •Emergency diesel generator system
- •Direct current (dc) power supply system
- •Instrumentation and control power supply system
- •Plant Auxiliary Systems
- •Plant Water System
- •Plant water treatment system
- •Make-up water system
- •Auxiliary Steam System (House Boiler System)
- •Design philosophy
- •Key equipment
- •Compressed Air Supply System
- •Design philosophy
- •Key equipment
- •Heating, Ventilating and Air Conditioning (hvac) System
- •Design philosophy
- •Key equipment
- •Figure 2.11.6 Outline of hvac system of the turbine building
- •Figure 2.11.7 Outline of hvac system of the main control room
- •Fire Protection System
- •Key equipment
- •Advanced bwr (abwr)
- •Design Principles
- •Enhanced safety and reliability
- •Figure 2.12.2 Reactor buildings (a 1,100 mWe bwr and an abwr)
- •System design
- •Advanced core
- •Reactor system
- •Reinforced concrete containment vessel (rccv)
- •Turbine system
- •Enhanced Safety
- •Improved reactor shutdown capabilities
- •I turbine driven reactor feedwater pump||
- •Figure 2.12.8 abwr safety features
- •Enhanced reactor cooling capability
- •Enhanced capability for containing radioactive materials
- •Overall safety
- •Figure 2.12.10 abwr eccs (three divisions)
- •Enhanced Operability and Maneuverability
- •Improved monitoring and maneuverability
- •Enhanced operability
- •Chapter 3 Systems of pwr Nuclear Power Plants
- •General Design Philosophy
- •Fuel Rods
- •Reactor Core
- •Engineered Safeguard Systems
- •Instrumentation and Control System
- •Other Systems
- •Plant Layout
- •Plot Plan
- •Intake and discharge structures
- •Switchyard
- •Reactor building and reactor auxiliary building
- •Turbine building
- •Water supply and treatment system
- •Radioactive waste storage building
- •Cask storage building
- •Harbor facilities
- •Access control system
- •Equipment Arrangement
- •Reactor building
- •Reactor auxiliary building
- •Turbine building
- •Fuel handling and storage building and facilities
- •Plant Layout Considerations
- •Building composition
- •General requirements of plant layout design
- •Decontamination Pi t
- •Isolation Valve
- •2 Loop Plant
- •3 Loop Plant
- •Figure 3.2.7 Buildings configurationn of nuclear power plants in japan
- •Figure 3.3.1 Schematic of fuel assembly and fuel rod
- •Structure of the fuel rods and fuel assemblies
- •Design of fuel rods and fuel assemblies
- •Figure 3.3.2(2) Support grid structure (2)
- •Reactor and Reactor Core
- •Structure of reactor and reactor core
- •Dynamic characteristics of the nuclear reactor
- •Core stability
- •Reactivity control
- •Figure 3.3.13 Critical boron concentration vs. Burnup (hot full power (hfp), all rods out)
- •Power distribution control
- •Figure 3.3.15 Reactivity worth of control group bank d (beginning of cycle, hot zero power, no xenon; example 4-loop core)
- •Figure 3.3.16 Structure of primary neutron source assembly
- •Figure 3.3.17 Structure of secondary neutron source assembly
- •Core management
- •Reactor Coolant System
- •Outline
- •System summary
- •System functions
- •Main Components
- •Reactor vessel
- •Steam generators
- •Pressurizer
- •Vertical u-lube type heat exchanger 7.D8 mPa [gage]
- •17.16 MPa (gage]
- •Reactor coolant piping
- •Reactor coolant pumps
- •IVol. Seal
- •Turbine System
- •Outline
- •Main Turbine and Its Appurtenances
- •Characteristics of Nuclear Power Plant Turbines
- •Turbine types, blade designs and steam cycles
- •Structures of turbines
- •Table 3.5.2 Turbine type and applicable output
- •Turbine governor system
- •Turbine steam inlet valves
- •Turbine protection system
- •Main Steam System
- •Main steam safety and relief valves
- •Main steam isolation and check valves
- •Turbine bypass valves
- •Condensate, Feedwater System and Other Related Systems
- •Condensate, feedwater system
- •Auxiliary feedwater system
- •Circulating water system
- •Instrumentation and Control System
- •Reactor Instrumentation and Control System
- •10 5 Neutron Source Range Trip Point
- •Figure 3.6.1 Out-of-core nuclear instrumentation range of measurement
- •High Neutron Flux {Power Range High Selling)
- •Sleam Generator Feedaler Flow Level tl *
- •Interlock
- •Reactor
- •Turbine Load Neutron Flux Level
- •Injection Pump Actuation
- •2/4 Logic
- •Figure 3.6.6 Pressurizer pressure protection and control system
- •Reactor control system
- •Figure 3.6.11 Feedwater control system
- •Main Control Room
- •Composition of main control board
- •Methods for monitoring and operation
- •Alarm system
- •(1) Vdu monitor operation example of the screen (system screen)
- •(2) Vdu monitor operation example of the screen (control screen)
- •(3) Vdu monitor operation example of the screen (screen monitors only)
- •Operator assisting system
- •Plant operation management
- •Reactor shutdown panel outside the main control room
- •Emergency support plan
- •Process Instrumentation System
- •Primary system
- •Secondary system
- •Radiation Monitoring System
- •Process radiation monitors
- •Area monitors
- •Radiation measurement during accidents
- •Engineered Safety Feature
- •Systems and Their Functions
- •Emergency core cooling system (eccs)
- •Reactor containment facility
- •Containment spray system
- •Annulus air clean-up system
- •Safety component room air clean-up system
- •General points
- •Emergency Core Cooling System (eccs)
- •Functions
- •System configuration
- •Reactor Containment Facility
- •Functions and configuration
- •Functions and structure of the different containment vessels
- •External shield building
- •Annulus
- •Containment Spray System
- •Function
- •System configuration
- •Iodine removal chemicals tank
- •Functions
- •Components
- •Safety Component Area Air Clean-up System
- •Functions
- •Components
- •Reactor Auxiliary Systems
- •Chemical and Volume Control System (cvcs)
- •System composition and functions
- •Inside coo tai oment
- •Injection pump —:—
- •Components
- •Residual Heat Removal System (rhrs)
- •System composition and functions
- •Component cooling water |m1
- •Components
- •Component Cooling Water System (ccws)
- •System composition and functions
- •Components
- •Instrument air compressor a
- •Instrument air cos pressor b
- •I .Aurillary components,
- •I [important for safetyj
- •Sea Water System (sws)
- •Spent Fuel Pit Cooling and Clean-up
- •Fuel Handling System
- •Radioactive Waste Disposal System
- •Gaseous Waste Disposal System
- •Liquid Waste Disposal System
- •Figure 3.9.4 Boron recycle system evaporator (immersion heater type)
- •Solid Waste Disposal System
- •Electrical Systems
- •Main Generators and Appurtenances
- •Appurtenances of the main generators
- •Generator excitation system
- •Voltage regulator
- •Major Transformers and Transmission System
- •Generator load break switch (glbs)
- •Switchyard
- •Plant Auxiliary Power Supply
- •Figure 3.10.4 Switchyard bus composition
- •311 Power transformer
- •Dc power supply systems
- •Instrument power systems
- •Figure 3.10.6 Direct current power supply system (one of safety system)
- •Board feu | 4 c Icard for j I c
- •(Note)Wllh mechanical Interlock
- •Compressed Air Systems
- •Drain line
- •Sieaj control valve for turbine
- •Inside containment
- •Heating, Ventilating and Air Conditioning Systems
- •Figure 3.11.5 Auxiliary building heating, ventilating and air-conditioning system diagram (general & safety component rooms)
- •Figure 3.11.6 Auxiliary building heating, ventilating and air-conditioning system diagram (main control room)
- •Fire Protection System
- •Figure 3.12.1 Schematic view of apwr steam generators
- •Enhancement of reliability
- •Improvement of operability
- •Reduction of radiation exposure
- •Plant Design
- •Core internals
- •Steam generator
- •Instrument and control system
- •Turbine generator
- •Conclusion
- •Chapter 4 Operation and Maintenance of bwr Plants
- •Plant Operation
- •Plant Startup
- •Figure 4.1.1 Schematic diagram of bwr plant system
- •Figure 4.1.2 Startup curve after periodic inspection
- •Figure 4.1.3 Operating range of core thermal power and core flow
- •Normal Plant Operation
- •Implementing surveillance tests
- •Core management during operation
- •Chemistry control during plant operation
- •Other operational activities
- •Plant Shutdown
- •Chemistry control during plant shutdown
- •Plant Maintenance
- •Figure 4.2.1 Administrative classification of maintenance
- •Periodic Inspections and Licensee’s Periodic Inspections
- •Periodic inspections
- •Licensee’s periodic inspections
- •Time to carry out licensee’s periodic inspections (including the periodic inspections) and periodic checks
- •Items for the periodic inspections and licensee’s periodic inspections
- •Procedure and Work Schedule of Periodic Inspections
- •VII) Preparations for startup
- •IV) Fuel exchange & shuffling
- •VI) pcv upper head Qf ’
- •Other major work activities
- •Figure 4.2.4 Reactor recirculation pump
- •Contents of isIs
- •Remote automatic ultrasonic testing device for isIs
- •Checks and Maintenance during Plant Operation
- •Switching components during operation
- •Maintenance during operation
- •Efficiency Improvement of Periodic Inspection Work
- •Improvement of plant layout
- •Reduction of the time needed for the periodic inspection
- •Maintenance Against Plant Aging
- •Technical Study on Aging
- •Upgrading of evaluation technology
- •Maintenance Technology against Aging
- •Figure 4.3.3 Concept of seal weld
- •Figure 4.3.5 Core shroud tie rod
- •Figure 4.3.8 Principle of crc
- •Figure 4.3.11 Conceptual diagram of wol pipe cross section
- •Upgrading by Facility Replacement
- •Chapter 5 Operation and Maintenance of pwr Plants
- •Plant Operation
- •Reactor Control Systems
- •Control rod control system
- •Turbine bypass control system
- •Pressurizer pressure control system
- •Pressurizer water level control system
- •Steam generator water level control system
- •Plant Startup
- •Plant Normal Operation
- •Operator Activities during Plant Normal Operation
- •Plant Shutdown
- •Chemistry Control
- •Outline of chemistry control of primary system
- •Outline of chemistry control of secondary system
- •Management of waler trealment chemicals
- •Sg blow down water recovery system
- •Plant Maintenance
- •Maintenance Management Policy
- •Periodical Inspections and Periodical Utility Inspections
- •Figure 5.2.2 Framework of plant in-service inspection system
- •Major activities in the periodical inspection period
- •0Utline of other major activities
- •Table 5.2.2 Overhaul inspection required by regulations
- •Maintenance during plant normal operation
- •Checks during plant normal operation
- •Maintenance dining plant normal operation
- •Rationalization of Plant Features Related to Periodical Inspections
- •Optimization of plant equipment arrangement
- •Reduction of durations for periodical inspections
- •Reduction of radiation dose
- •Maintenance to Cope with Plant Aging
- •Technical Evaluation of Aging Effects
- •Maintenance Techniques to Cope with Plant Aging
- •Maintenance of Alloy 600
- •Upgrading of Plants by the Renewal of Systems
- •Chapter 6 Radiation Control
- •Purposes of Radiation Protection
- •Regulation for Radiation Protection
- •Legislative System for Radiation Protection
- •Specific Applications of Legislation
- •Industrial Safety and Health Law
- •Radiation Sources at npPs
- •Actual Conditions concerning Radiation Sources
- •Figure 6.3.1 (1) Trends in dose equivalent rates of the bwr plr system piping
- •Area Control
- •Standards of Area Control in Accordance with Legislation
- •Confirmation of Radiation Environment
- •Access to and Exit from Controlled Areas
- •Work Management
- •Study of Work Methods
- •Approval of Radiation Work
- •Confirmation of Work Environment
- •Completion of Work
- •Fundamentals of Radiation Protection for Work Management
- •6.7 Controls of the Individual
- •Qualification of Radiation Workers
- •Evaluation of Individual Dose
- •Target of Individual Dose Control
- •Records of Individual Dose
- •Track Record of Individual Dose
- •Figure 6.7.1 History of the number of npPs, number of radiation workers, and total dose in Japan (excluding gcr)
- •Fiscal year Figure 6.7.5 Trends in annual average total doses per npp in major counties
- •Radioactive Waste Management
- •Radioactive Solid Wastes
- •Radioactive liquid Wastes
- •Figure 6.8.3 Trends in total amount of solid wastes stored as of the end of each fiscal year (for each type of light water reactor) and the number of drums sent to the Rokkasho Center
- •Tire level to classify the "materials not required to heat as radioactive materials" as the radioactivity is low enough
- •Figure 6.8.5 Outline of the clearance system
- •Fiscal year
- •Figure 6.8.6 Trends in discharged radioactivity of radioactive liquid wastes (excluding tritium) (total discharge for each reactor type)
- •Fiscal year
- •Environmental Radiation Monitoring
- •Chapter 7 Safety Evaluation of
- •Bwr Plants
- •Basic Policy for Safety Evaluation
- •Objectives of Safety Evaluation
- •Anticipated Operational Occurrences
- •Assumption of Event
- •Abnormal Withdrawal of Control Rods during Reactor Startup
- •Loss of Feed Water Heater
- •Loss of Load
- •Features of abwr Transient Analysis
- •Accidents
- •Assumption of Events
- •Loss of Reactor Coolant (in case of a Large Break)
- •Time after the accident (s)
- •Characteristics of abwr Accident Analysis
- •Major Accidents and Hypothetical Accidents
- •Assumption of Events
- •Loss of Reactor Coolant
- •Main Steam Line Break
- •(Note) These numbers are to be used for the whole body dose evaluation together with those of noble gases.
- •Figure 7.4.2(1) Process of iodine release during the main steam line break (major accident)
- •Dose Evaluation
- •(Note) These numbers are to be used for the whole body dose evaluation together with those of noble gases.
- •Probabilistic Safety Assessment (psa) for bwRs
- •Psa during Operation
- •Figure 7.5.1 Contribution of each sequence to the core damage frequency
- •Psa during Shutdown
- •Severe Accident
- •Chapter 8 Safety Evaluation of
- •Pwr Plants
- •Basic Principles for Safety Evaluation
- •Purposes of Safety Evaluation
- •Methodology for Safety Evaluation
- •Abnormal Transients during Operation
- •Postulation of Events
- •Partial Loss of Reactor Coolant Flow
- •Figure 8.2.1 Partial loss of reactor coolant flow (• indicates the initial value)
- •Uncontrolled Control Rod Withdrawal at Reactor Startup
- •Loss of Normal Feedwater Flow
- •Figure 8.2.2 Uncontrolled control rod withdrawal at reactor startup (•Indicates the initial value)
- •Accidents
- •Postulation of Events
- •Loss of Reactor Coolant
- •Steam Generator Tube Rupture
- •Major Accidents and Hypothetical Accidents
- •Postulation of Events
- •Loss of Reactor Coolant
- •Steam Generator Tube Rupture
- •Release from fuel rods to the reactor system
- •Release from the primary system to the secondary system
- •Release into the atmosphere
- •Probabilistic Safety Assessment (psa) for pwr Plants
- •Outline of Probabilistic Safety Assessment
- •Use of psa for safety management in the shutdown state
- •Chapter 9 Siting
- •Site Assessment
- •Site Conditions
- •Procedures for Site Assessment
- •Environmental impact assessment
- •Preliminary public hearing
- •Designation of important electric power development area
- •Basic Philosophy of Site Safety
- •Site Review Procedures and Contents
- •Hie Concept of Site Safety in the iaea Site Safety Standard
- •Reactor Site Criteria in the u.S.
- •Siting Philosophy
- •Site Assessment
- •Procedure for Radiation Effect Evaluation
- •Nuclear Emergency Preparedness
- •Seismic Safety
- •Basic Policy on Seismic Design
- •Figure 9.5.1 Formulation flow chart of design basis earthquake ground motion Ss ote£g)
- •Elastically design earthquake ground motion Sd (edegmSd)
- •Seismic Assessment
- •In the equipments
- •Seismic assessment of equipment and piping system
- •Maritime Environment Protection
- •The Effects of Thermal Effluent
- •Hie Effects of Coastal Structures
- •Advanced Siting Concept
- •General
- •Need for qa Activities in Nuclear Power Plants (npPs)
- •Addressing qa
- •International Trends in qa Activities for npPs
- •Development of Commercial qa Standards in Japan
- •1996 (Country taking part in un)
- •Establishment of jeac4111-2003
- •Quality Management System (qms)
- •Figure 10.2.2 Process diagram on npp (example)
- •Stipulation of qms
- •Provision of quality policy and quality objectives
- •Presentation of evidence of effective operation of qms
- •Document Control
- •Record Control
- •Management Responsibility (Top Management)
- •Quality Policy and Quality Objectives
- •Management Representative
- •Review by Management (Management Review)
- •Table 10.3.2 Three outputs on management review
- •Education and Training (Human Resources)
- •Product Realization Planning (Work Planning)
- •Product Realization Planning (Work Planning)
- •Noncon forming action/corrective action
- •Preventive action
- •Relationship with Customer
- •Determination and Review of Requirements related to the Product (Work)
- •Customer Communication and Customer Satisfaction
- •10.6 Design and Development
- •Planning of Design and Development
- •Verification
- •Validation
- •Figure*! 0.6.1 Process flow of design and development
- •Inputs to Design and Development
- •Outputs from Design and Development
- •Review of Design and Development
- •Table 10.6.2 Examples of verification items in the design review
- •Verification of Design and Development
- •Validation of Design and Development
- •Configuration Management of Design and Development
- •Purchasing
- •Purchasing Process
- •Communication with Suppliers
- •Purchasing Requirements
- •Verification of Purchased Products
- •Table10.7.1 Examples of purchase requirements
- •10.8 Production and Service Provision (Implementation of Work)
- •Control of Production and Service Provision (Control of Work)
- •Validation of Processes
- •Analysis of data and improvement (Sec.10.10)
- •Analysis of data
- •Nonconforming action / corrective action
- •Preventive action
- •Table 10.8.1 Controlled conditions and their examples
- •Identification and Traceability
- •Control of Monitoring and Measuring Devices
- •Monitoring & Measurement and Internal Audit
- •Product realization(Sec.L0.5) Production and service provision (implementation of work) (Sec. 10.8)
- •Monitoring and Measurement of Processes
- •Table 10.9.5 Examples of the monitored and measured items for npPs
- •Internal Audit
- •Analysis of Data and Improvement
- •Analysis of Data
- •Nonconforming Control & Corrective Action
- •Product realization(Sec.L0.5) Production and service provision (implementation of work) (Sec. 10.8)
- •Figure 10.10.1 pdca cycle for product realization in the quality management system
- •Preventive Action
- •Appendixes
- •Appendix 1 Chronology of Nuclear Power Plants
- •Improved transient performance
- •Improvement of plant availability
- •Improved main control board (1990s)
- •Appendix 8 The Outline of International Nuclear Event Scale (ines)
Refueling
Canal
New
Fuel Storage Pit \
Hew Fuel Elevator
New
Fuel Handling Crane \ \ / Spent
Fuel Pit Crane
TLCask
Pit
Spent
Fuel Pit Crane
Reactor
Cavity
Spent
Fuel Trailer
Plan
Reactor
Containment
Fuel
Handling Building Crane
Manipulator
Crane
GL
Section
Spent
Fuel Pi I
Crane
Containment
Polar
Crane
T
Manipulator
Crane
Fuel
Transfe
Machine
Fuel
Transfer Tube
Blind
Cap
Figure
3.2.6 Fuel handling facilities
4
Loop Plant
NSRA,
Japan
5-
12
Decontamination Pi t
Isolation Valve
2 Loop Plant
3 Loop Plant
Figure 3.2.7 Buildings configurationn of nuclear power plants in japan
Chapter
3 Systems of PWR Nuclear Power Plants
Figure
3.2.8 Variation in buildings arrangement with basic module of
reactor building
components during the plant construction, operation and maintenance
activities and economy. There may be some contradictions between
requirements, as often seen when trying to establish consistency
between the operability/ maintainability and the economy of a plant
Such contradictions or frictions should be resolved by a synthetic
approach harmonizing different requirements. Only a few out of about
600 components of the primary systems are arranged almost
automatically; most of them are arranged based on the synthetic
design approach to balance design requirements for each component
and those for the whole plant, often contradictory to the
operability/maintainability.
ii) Detailed requirements of plant
layout design
Earthquake-resistant
building configuration
Hie stability of the
buildings should be assured and the floating motion of the buildings
should be minimized (the adhesion to the ground should be increased
to the given level), even when the buildings are subjected to
postulated strong
seismic forces. In configuring the design of buildings, the
following requirements should be considered.
(D Lower the gravity
centers of buildings, including moving heavy components onhigh
elevation floors to lower floors and reducing the thicknesses of
concrete of floors at high elevations.
® Enlarge the basements of
buildings.
Make the shape of basements of buildings as square as possible.
Ensure the dimensions of the basements of buildings satisfy their
adhesion criteria under severe seismic conditions. In recent plant
designs, the reactor building and the annex buildings often have
common bases to increase the dimensions of basements.
The trends of earthquake-resistant
building configuration designs are shown in Figure 3.2.9.
Physical separation
Redundant safety systems should be physically separated to maintain
independence between
3-13
NSRA,
Japan
redundant trains of systems, so as not to be affected when an
incident, like a fire, occurs in a system train or in the area
containing a system train. Hie
concept of physical separation is applied in the following design
features. CD Separation for fire-protection
Those areas containing structures, electrical cables, systems and
components important to reactor safety must be separated from each
other and from other areas by fire-resistant walls, partition walls,
distance, etc., to avoid the influence of fire in the adjacent
areas, commensurate to their importance levels.
Protection against turbine missiles
The redundant safety systems should be separated in a way to reduce
the probability of their simultaneous damage caused by turbine
missiles. Hie equipment
composing the reactor coolant pressure boundary, the spent fuel pit
and the main control room should be protected against hypothetical
turbine missiles. Turbine blades, turbine discs and couplings
between a low pressure turbine and a generator are potential sources
of missiles. Turbine missile protection is evaluated by analyses to
confirm that the probability of the failure of systems important to
safety is lower than 107,
taking into account the strength of reinforced concrete structures
of the buildings against missiles. To decrease the probability of
turbine missile collisions with the primary plant facilities, an
“I-type" layout of
the turbine building, in which the turbine
shaft is perpendicular to the reactor building, may be selected
instead of “T-type“
layout as comparatively shown in Figure 3.2.10.
Separation isolation) to
minimize the effects of piping breaks
High energy system piping including the main steam and feed water
pipings is isolated from other areas by partition walls, and
features to relieve pressure in the isolated areas should be
considered in the plant design.
@ Separation for radiation
protection
The plant areas are categorized into two groups, radiation
controlled areas and noncontrolled areas, and areas of each
group should be separated from other group areas by walls. The
highly radioactive components should be contained in rooms with
radiation shielding walls. Those areas, where radioactive fluid
leakages are anticipated under postulated accident conditions, such
as the annulus space and the residual heat removal pump rooms, are
isolated from other areas to facilitate effective filtration of the
inside air.
Protection against flooding
The rooms housing large volume tanks are separated from other rooms
with water-tight partitions to protect safety systems located on the
lower floors against potential flooding caused by water spilling out
of tanks due to their failures caused by earthquakes. In recent
plant designs, not only individual systems or components are
separated, but also the whole building is divided
Expanding
of Foundation
Joining of
DG
AB
Expanding
of *
Foundation
[
Joining of ]
Foundation
’
FHB
RB •
■ DG
Foundation
RB
■
Reactor Building AB :
Auxiliary Building FHB:
Fuel Handling Building IB :
Intermediate Building DG :
Diesel Building
-RB‘-
l
f
'The
Sun Flag” Type
(Medium)
'The
Sun Flag” Type
(Large)
Figure
3.2.9 Variation of earthquake-resistant configuration
NSRA,
Japan
3-
14
Chapter
3 Systems of PWR Nuclear Power Plants
into several blocks, and such comprehensive separation of building
areas is considered as an effective approach to improve the safety
of NPPs. A typical divided block arrangement is shown in Figure
3.2.11.
Radiation exposure reduction
To reduce the radiation exposure of plant workers, the following
approaches are practiced. (D
To minimize the radiation exposure of plant operators during field
operation and patrolling.
© To minimize the radiation exposure of workers involved in the
assembling or disassembling of equipment during inspection and
maintenance work.
In the detailed layout design, the following measures to reduce
radiation exposures are implemented along with the above approaches.
(D To provide appropriate
access routes.
To provide sufficient working spaces, and to install monorails for
maintenance work, when necessary.
Trains
separated within common blocks
Figure
3.2.11 Divided block arrangement
@ To enhance radiation
shielding by laying out each component in a separate room, by
providing separate valve rooms, by adding partial shielding walls
and by using a labyrinth design for room entrances.
© To clearly identify the
radiation controlled areas from the non-controlled areas and to
locate non-radioactive components outside the radiation controlled
areas.
In a PWR power plant, the most radiation exposure of workers occurs
during inspections of steam generator tubes and seal assemblies of
reactor coolant pumps. The
following provisions are made in the layout design of the latest
plants to reduce these radiation exposures.
(D Sufficient spaces are
provided to conduct the automatic eddy current testing of steam
generator (SG) tubes and dedicated platforms and stairs are provided
for this purpose.
(2) Devices are
provided to remove the manhole covers of SGs.
© Permanent ventilating equipment are provided around the manholes
of SGs.
Piping around reactor coolant pumps (RCPs) is properly arranged to
provide sufficient spaces for the maintenance and inspection
operations of RCPs.
Dedicated access routes are provided to allow accesses to the
reactor coolant pump areas for pump maintenance.
Protection against invaders
(D The outside walls of the
buildings up to 2.5 m in height are of concrete.
(2) The number of
entrances of the buildings
is reduced to the extent possible and solid access doors are
installed at those entrances.
©Safety-important areas
such as the main control room are designed in a way that they cannot
be easily reached by unauthorized individuals.
Emergency evacuation provisions
(D Emergency evacuation
routes are clearly indicated with proper signs and signals.
(2)
Emergency stairs are provided.
© Emergency escape exits
to the outside of the buildings are provided.
5
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15
NSRA,
Japan
The Nuclear Reactor
and Reactor Core
Fuel Rods and Fuel
Assemblies
The number of fuel assemblies constituting the PWR core depends
on the number of reactor coolant loops (which is identical to
the number of steam generators and corresponds to the reactor
thermal power scale). Although the structure of all types of
fuel assemblies is basically the same, the numbers of squarely
arranged fuel rods in each type differ.
The fuel assemblies for a two-loop, a three-loop
and a four-loop reactor consist of 14x14, 15x15 or 17x 17
(depending on thermal power output), and 17x 17 square arrays of
fuel rods, respectively. All types of fuels have been improved
for use in the step-by- step development of higher burnup
operation. The basic design parameters of the different types of
fuel assemblies and a schematic diagram of a typical one are
given in Table 3.3.1 and Figure 3.3.1, respectively.
The main design characteristics of a PWR fuel assembly are
listed below.
Table
3.3.1 Basic fuel design parameters (high burnup Step-2 fuel) |
Unit |
550 MWe Class |
850 MWe Class |
1,150 MWe Class |
||||
2 Loops |
3 Loops |
4 Loops |
||||||
Core |
Thermal power |
MWt |
1,650 |
2,432 |
2,652 |
3,411 |
||
Uranium loading |
t |
-49 |
-73 |
-74 |
-91 |
|||
Enrichment |
wt% |
At loading |
First region (Avg.) |
-2.9 |
-2.7 |
-2.6 or — 3.2 |
-2.6 or — 3.2 |
|
Load region |
— 4.8 below |
—4.6 below |
—4.8 below |
—4.8 below |
||||
At unloading |
First region (Avg.) |
-1.0 |
-1.0 |
-0.9 |
-0.9 |
|||
Reload region |
- 1.0 |
-1.1 |
-1.1 |
-1.1 |
||||
Burnup |
MWd/t |
First core average |
- 24,000 |
- 24,000 |
— 24,000 or — 31,00p |
— 24,000 or — 33,000 |
||
Reload core average |
- 51,000 |
- 49,000 |
— 49,000 |
— 50,000 |
||||
No. of fuel® assemblies |
|
121 |
157 |
157 |
193 |
|||
Average linear power |
kW/m |
20.4 |
20.3 |
17.1 |
17.9 |
|||
Fq |
- |
2.32 |
2.25 |
2.32 |
2.32 |
|||
Fuel Assembly |
Length |
m |
-4.06 |
-4.06 |
-4.06 |
|||
Sectional width |
mm |
— 197 x -197 |
— 214 x -214 |
- 214 x - 214 |
||||
Fuel rod array |
- |
14 x 14 |
15 x 15 |
17 x 17 |
||||
No. of grids |
|
7/8 |
7 |
9 |
||||
No. of fuel rods |
- |
179 |
204 |
264 |
||||
No. of guide thimbles |
- |
16 |
20 |
24 |
||||
Fuel Rod |
Length |
m |
-3.87 |
-3.87 |
— 3.86 |
|||
Outside diameter |
mm |
-10.72 |
- 10.72 |
-9.50 |
||||
Cladding thickness |
mm |
-0.62 |
-0.62 |
— 0.57 |
||||
Cladding material |
- |
Zirconium-based alloy |
||||||
Fuel Pellet |
Material |
- |
Uranium dioxide Uranium dioxide with gadolinium |
|||||
Outside diameter |
mm |
— 9.29 |
-9.29 |
-8.19 |
||||
Length |
mm |
- 12.6 |
- 12.6 |
-11.5 |
||||
Density* |
%T.D. 1 |
97 (96) |
*
Values in parentheses are for uranium dioxide containing gadolinium
NSRA,
Japan
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