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Chapter 2 Systems of BWR Nuclear Power Plants

water chemical qualities. During normal operations, the drain tank water level is kept constant by a water level control valve installed at the outlet of the drain pump. A discharge line is also installed to process excess drain during startup/shutdown or transient conditions.

Three 50% capacity high pressure and low pressure drain pumps are installed (one of them is as a standby). The drain-up system increases the thermal efficiency and condensate system rationalization.

  1. Condenser and circulating water system

In the condenser, turbine exhaust steam, turbine bypass steam and other steam sources are chilled to condensate, and the condensate is stored to be used in the reactor. An example of the condenser structure is shown in Figure 2.5.8.

The circulating water system, consisting of circulating water pumps and pipes, supplies sea water to the condenser for cooling.

The capacity of the condenser hot well is determined so that stable suction conditions for the low pressure condensate pump are ensured and the radioactivity level of the condensate is decreased for 2-3 minutes. The condenser hot well water level is kept constant by spill-over from the condensate system or by make-up water supply.

Leak-in air and non-condensable gas in the condenser are ejected by SJAE and sent to the off­gas system.

  1. Condensate and feed water system and condensate cleanup system

The condensate and feed water system supplies the condensate in the condenser to the reactor. The condensate is purified in the condensate cleanup system and heated by the feed water heater before supplied to the reactor.

The condensate system has a SJAE intermediate cooler and a turbine gland steam condenser. The qualities of the condensate and the feed water are controlled for the following purposes:

  1. To suppress corrosion and chemical damage within the permissible limits;

  2. To minimize the contamination of the heating surface and the equipment; and

  3. To minimize the impurities (radiation exposure sources), which are activated by neutrons in the

reactor and carried by the steam.

The condensate cleanup system consists of two sub-systems, i.e. the in-line condensate system and the side-stream condensate system. The former is installed in series with the condensate and feed water system. Its flow rate changes depending on the plant power output. On the other hand, the latter is installed independently from the condensate feed water system. The flow rate is constant and independent of the plant power output

The condensate cleanup system consists of condensate filters and a condensate demineralizer, which remove corrosion products from the condensate. Even if a small amount of sea water leaks into the condensate, the condensate cleanup system can treat it.

The condensate cleanup system has another function to inject and dissolve oxygen gas by the oxygen injection system in order to keep the oxygen concentration in the condensate at the pre­specified level. This dissolved oxygen facilitates formation of a stable protective coating on the inner surfaces of equipment and pipes of the condensate feed water system to prevent corrosion. Therefore, the dissolved oxygen level of the condensate feed water has to be kept at the appropriate level and this is the reason why the de-aerator is not installed in Japanese BWR plants.

The condensate system has the condensate recirculation line for returning the condensate to the condenser in order to keep a minimum condensate flow of the SJAE intermediate cooler and the turbine gland steam condenser during startup and shutdown. The side stream condensate system does not need this line.

The feed water heaters are designed to keep the reactor feed water temperature at the pre-specified level at the rated power condition. The feed water heater consists of the high and low pressure feed water heaters, which have two or three trains. At the inlet and outlet of each feed water train, a stop valve is installed to isolate the train from the condensate feed water system, when necessary.

Two reactor feed water pumps, which have a 50% capacity each and are driven by a turbine (TDRFPs: turbine driven reactor feed water pumps), are installed for regular use. Two other standby pumps are installed, which have a 25%

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NSRA, Japan

capacity each and are driven by a motor (MDRFPs: motor driven reactor feed water pumps). The reactor feed water flow rate is controlled by the rotating speed of the TDRFPs or the outlet flow control valve of the MDRFPs.

In order to keep a minimum flow of the reactor feed water pumps, there is a recirculation line from the upper stream of the pump outlet check valve to the condenser. Another recirculation line is used from the outlet of the highest pressure feed water heater to the condenser to clean up the condensate feed water prior to feeding it into the reactor at its start-up.

  1. Turbine gland steam system

Hie turbine gland steam system seals the turbine shaft gland and the main valve gland by steam to prevent steam leaks or air leak-ins. Clean (non­radioactive) steam is used for sealing, because the steam generated in the reactor is directly used to drive the turbine in a BWR turbine system. This clean steam is generated from the water of the condensate storage tank, which is evaporated by the gland steam evaporator using the turbine extraction steam or the main steam.

feed water heater

NO.5.6.B

Figure 2.5.8 Example of the condenser structure (1,100 MWe class)

parts list

No.

name

the number

a note

1

upper condenser shell

1

SMA4IA

2

lower condenser shell

1

SMA41A

3

condeser water box

1

SMA4IA

4

condenser water box

4

SS41

5

condenser water box cover

i

SS41

6

condenser tube

14870

TTH35W

7

plate

4

TP49H

8

support

SMA4JA

feed water heater

NO.3.4.B

a sigr

name

Srmta

nominal dia

a note

N1

coolant inlet

2

2400A

2

N2

coolant cullet

2

2400A

2

N3

condensate waler outlet

2

700A

2

N4

air ontlet

2

700A

2

NSRA, Japan

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