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Chapter 3 Systems of PWR Nuclear Power Plants

  1. System configuration

The containment spray system consists of two containment spray pumps, two containment spray heat exchangers, an iodine removal chemical additive tank, piping and valves, and related instrumentation. The containment spray system flow diagram is shown in Figure 3.7.6. The capacities of each of the pumps and the heat exchangers are determined on the basis of keeping the containment pressures and temperatures after accidents below the maximum working limits, suppressing the air leakage to the environment sufficiently below specific limits, and removing quickly radioactive inorganic iodine released from the reactor coolant system to the containment atmosphere.

The containment spray system is actuated either manually from the main control room or automatically by an abnormally high containment pressure signal. The signal opens valves installed on the discharge lines of the containment spray heat exchangers, starts the containment spray pumps and opens chemical additive injection valves. Consequently, borated water from the refueling water storage tank, involving chemical additive kept in the spray additive tank water, is sprayed into the

containment through spray nozzles attached on the spray ring headers.

The spray water, which becomes a weakly alkaline solution after the addition of sodium hydroxide from the spray additive tank, absorbs radioactive iodine released to the containment atmosphere, reducing the potentials of radioactive iodine dissociation from the recirculation sump water. Also, the addition of sodium hydroxide suppresses the corrosion of containment vessel components during the long term cooling after accidents. Sodium hydroxide solution is added by spray eductors installed in branch lines which are separated from the containment spray pump discharge lines and connected to the pump suction lines One full capacity spray additive tank is shared between the two separate spray lines.

The containment spray pumps are the motor- driven centrifugal type, and one pump is installed on each of the two separated spray lines. A test bypass line is branched from the discharge line of each containment spray pump and is merged to the refueling water storage tank or to the pump suction depending on the plant design, and allows periodical tests of the systems to be performed during plant

Iodine removal chemicals tank

Containment

Containment spray cooler

——

Component cooling mater

Containment

T

Refuelins water

storage tank

to Jtifih pressure injection pump

to Residual heat removal pump

p : Reactor Containment Spray Actuation Signal

Figure 3.7.6 Reactor containment spray system

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NSRA, Japan

normal power operation.

The two containment spray heat exchangers are the conventional shell and

U-tube type, one is installed on each of the two separated spray trains, and they are used to cool the spray water during the recirculation mode operation after accidents. Spray water flows inside the heat transfer tubes and component cooling water flows in the shell side of the heat exchangers.

The spray additive tank contains 30 wt% sodium hydroxide solution kept under a nitrogen gas atmosphere. A vacuum break valve is installed on the spray additive tank.

Recently, in some PWR plants, 35 wt% hydrazine solution is used instead of 30 wt% sodium hydroxide solution as spray additive, to mitigate the consequences of an inadvertent spray actuation caused by system malfunctioning. In these cases, 30 wt% sodium hydroxide solution stored in a pH adjustment tank is manually added to the spray water using spray eductors within 24 h after an accident to suppress the corrosion of system components. Spray water is sprayed from nozzles attached to concentric ring headers inside the containment. The spray nozzles of a hollow cone

type are appropriately located and oriented so as to cover most of the containment volume, and to effectively remove iodine from the containment atmosphere. To confirm the integrity of spray nozzles, air blow tests are performed when needed.

In the latest PWR plants, a one spray header design is employed instead of the two separate spray header design used previously to reduce plant construction cost, since the ring header piping and the spray nuzzles are considered passive components.

  1. Annulus Air Clean-up System

The annulus air clean-up system consists of two independent trains, with each train having 100% capacity and consisting of an annulus air clean-up fan, an annulus air clean-up filter unit, and valves and ducts. The capacity of the annulus air clean-up system is determined based on a requirement that the system must be able to make the pressure inside the annulus negative within a specified time period, which is determined in the evaluation of radioactive materials released to the environment following accidents. The flow diagram of the annulus air clean­up system is shown in Figure 3.7.7.

Annulus exhaust valve

Return valve

Fuel handling building exhaust system

Fuel handling building exhaust system

Annulus total air exhaust valve

Legend

De-humidifying filter

Istsl

Electric, heating coil

m

Particle filter

ted

Iodine filter

0C3

Automatic butterfly valve (air actuated non leakage tvue)

1 co i

I

Emergency core cooling system actuation signal

Figure 3.7.7 Annulus air clean-up system

NSRA, Japan

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