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Isolation amplifier

l l I

Pressure control

Protection Protection channel 3 channel 4

I

r_L

• Pressure ’

■ control J

7

Pressurizer spray relief

2/4 Logic

Low pressure reactor trip

PT : Pressure transmitter PQ : Power source

PC : Alarm set

ISOL : Isolation amplifier

  • : Protection system

  • : Control system

valve control

Figure 3.6.6 Pressurizer pressure protection and control system

protection system performance requirement.

  1. Reactor control system

Hie reactor control system is provided to control reactor power during design load changes and power disturbances as well as to prevent expansion of the abnormal behavior. In addition, the reactor control system interlocks the actuation signals of the control rod withdrawal blockage, the main feedwater valve isolation system and other similar systems, before the reactor reaches the trip condition. Based on the “centralized control philosophy", control of the reactor system, as a matter of course, together with the control of the turbine generator system, both are conducted from the main control room. Following a turbine load change, the reactor output is controlled to match it. The plant output control during the normal plant operation is accomplished by regulating the steam flow into the turbine system followed by reactivity regulation.

Reactivity control is achieved by the combination of two independent methods, i.e., by adjusting both the position of the control rod clusters (RCC) and the concentration of boron in the reactor coolant

Control rods are mainly used to provide reactivity control for rapid reactivity changes due to changes in plant output, coolant temperature and other plant operation conditions as well as to absorb excess reactivity during hot shutdown condition. On the

other hand, the boron concentration in the coolant is adjusted to compensate for relatively slow reactivity changes, such as reactivity changes due to fuel burnup and reactivity changes associated with the amount of FP poisons, as well as to absorb excess reactivity during the cold shutdown condition.

Below 15% of the rated power, the reactor power is manually controlled by moving control rod clusters (RCC) in or out. Above 15% of the rated power, the reactor power is automatically controlled. The reactor control system enables the reactor to accept a ramp load change of ±5% per minute and a step load change of ±10% within the automatic control range (from 15% to 100% of the rated power). Furthermore, the function of the turbine bypass control system permits the plant to accept a 50% or 95% step load reduction without reactor trip.

The reactor control system utilizes analog (or digital) controllers and it consists of the following subsystems:

(D Control rod control system;

  1. Boron concentration control system;

  2. Pressurizer pressure control system;

  3. Pressurizer level control system;

  4. Feedwater control system;

  5. Turbine bypass control system;

  6. Main steam relief valve control system; and

  7. Control rod withdrawal prevention and turbine runback system.

NSRA, Japan

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Chapter 3 Systems of PWR Nuclear Power Plants

A summary of the functional capabilities of these systems is given in Table 3.6.6 and their block diagrams are shown in Figures 3.6.7 through 3.6.12.

  1. Control rod driving mechanism

Control rod clusters (RCC: rod cluster control) are driven by the magnetic jack-type control rod drive mechanisms (CRDMs) attached to the top of the reactor vessel. Each CRCM consists of the pressure housing, coil assembly, latch assembly, and drive shaft assembly, etc. The coil assembly itself consists of three independent magnetic coils surrounding the pressure housing. The latch assembly is located within the pressure housing and consists of latches, plungers, etc. The latches are engaged with the grooved section of the drive shaft and lift or lower the shaft step-by-step by moving up and down.

Large numbers of control rod clusters are provided in a PWR. They are divided into the

shutdown group and control group, depending on their function. Control rods of the control group are used during the normal power operation, and those of the shutdown group (together with the rods of the control group) are used to provide the necessary shutdown reactivity. The control rod clusters are driven by predetermined sequential excitation of the above mentioned coil assemblies. Further, the driving direction (withdrawal or insertion) and the driving speed of the control rod clusters are controlled by the signals derived from the control rod control system. The rates of either withdrawal or insertion of the control rod clusters are proportional to the deviation signals received from the control rod control system. The control rod clusters can be withdrawn or inserted at a rate of up to 114/min. Two full capacity parallel connected motor generator sets, each receiving power from a separate 440 V bus, provide power to the CRDMs. Furthermore, a flywheel is installed on each motor to increase the rotating inertia thereby minimizing

Table 3.6.6 Functions of reactor control subsystems

Control System

Functions

Control Rod Control System

Here, a control signal is generated by comparing reactor coolant average temperature with programmed reference temperature generated in proportion to turbine load, and the control signal, added to rate signals of turbine load and neutron flux, regulates speed of control rod cluster motion to maintain reactor coolant average temperature within predetermined values.

Boric Acid Concentration Control System

This system regulates relatively slow reactivity changes due to changes in fuel temperature, and xenon and samarium concentrations; and changes due to reactor coolant temperature change from low to high zero power condition.

Pressurizer Pressure

Control System

Primary coolant pressure during transients is controlled by this system and the pressurizer so that the reactor pressure is maintained at constant pressure by spray, relief valves and heaters.

Pressurizer Water Level Control System

The pressurizer water level program is set proportionally to the reactor coolant average temperature so that it conforms to changes in reactor coolant water inventory due to power changes. From the difference signal between the pressurizer water level and the program level, charging flow from chemical and volume control system is automatically regulated.

Feedwater Control System

The feedwater control system of steam generators is provided for each steam generator to maintain the water level at the target level by controlling opening of the main feedwater control valve. The control system adopts three-element control by steam flow, feedwater flow and steam generator water level.

Turbine Bypass Control System

The turbine bypass control system dumps steam from steam generators directly into the steam condenser bypassing the turbine. The capacity is generally about 40 % of the rated steam flow.

Main Steam Relief Valve Control System

The main steam relief valve control system releases steam to the atmosphere by the steam relief valves. Tie capacity is about 10% of rated steam flow.

Rod Withdrawal Block and Turbine Runback Control System

to the system prevents abnormal events from expanding and takes automatic measures before reactor trip occurs by automatic manual blocking control rod withdrawal and turbine runback.

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NSRA, Japan

NSRA, Japan

Relief valve

G

Steam regulating valve control signal

Spray valve

Pressurizer

Pressure

control system

r L_.

Pressurizer

Waler

level

RCC control

system

L

Turbine output

Primary coolant average temp.

Main steam relief valve

' Turbine bypass valve

Heater

Condenser

To other loop

coolant pump

Boric acid water

Primary make-up water

Primary coolant pump

Ctiargi ng/hi gh

pressure injection

pump

Steam reaulatingi

valve <

|Main feedwater

control valve

Generator

Turbine

Pressurizer

water level control system

Feedwater control system

I Boric acid mixer

1

1 t

Boric acid concentration control system

1

| Turbine bypass

control system

Main feedwater pump

.speed control signal

  1. Reactor Output and turbine output are added in the recent plants.

  2. Three elements control with addition of charging flow rate and letdown flow rate is adopted in some plants.

Figure 3.6.7 Reactor control system

Chapter 3 Systems of PWR Nuclear Power Plants

A - D depending on rnaber of loops

Figure 3.6.8 Control rod control system

Pressurizer pressure

Pressure set point Ccoostant) freI

Pressurizer relief valve

Pressurizer back-up healer

Pressurizer sprat

Pressurizer proportional heater

Figure 3.6.9 Pressurizer pressure control system

JiS Three elements control with addition of letdown flow rate is adopted in some plants.

Figure 3.6.10 Pressurizer water level control

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NSRA, Japan