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Article 570. Calculation Method of Earth Fault Currents

The following conditions of power grid shall be satisfied in calculation of earth fault current.

-All generators operate under normal conditions.

-All transmission lines and distribution lines operate under normal conditions.

-Future plan of extension of power gird is considered.

The following earth faults shall be considered incalculation of earth fault current.However, earth fault at two points distant from each other in different phases is considered when such earth fault may

happen. (See Figure 574)

-Earth fault at three phases

-Earth fault at two phases

-Earth fault at one phase

Fault location: cross-country earth fault

PS

Fault location

Fault within installation site

Figure 570 Earth fault at two points distant from each other in different phases

Chapter 6-8 Earthing Conductors

Article 571. Connection between Neutral Wire and Earth Mesh

Refer to Article 576.

Article 572. Cross-section and Material of Earthing Conductors

The minimum cross-sectional area of grounding conductor with voltage of more than1kV is decided in accordance with Table 576-1 .and table 576-2.

Considering adverse affect of erosion and corrosion on the grounding conductor, the cro-sectionals eathed poles should be more than the values below.

-Copper: 16mm2

-Aluminum: 35mm2

-Iron: 50mm2

The minimum cross-sectional area of grounding conductorwith voltage of up to1kV is decided as below.

-Steel conductor with its tensilestrength of not less than2.46kN, or soft copper wire with its diameter of not less than 4.0mm and its cross-sectional area of not less than 14mm2

-Insulated wire or cable with copper core, of which cross-sectional area is not less than 8mm2

Pole earthing and grounding wirehave to withstand erosion, electric corrosion and oxidation. When deciding on the minimum cro-sectionals area of the pole grounding, mechanical strength and resistance to erosion and corrosion must be considered. Minimum cross-sectional area of the pole earthing are given in Table 576-2

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Table 572-1 The smallest size of the ground wire and neutral protection wire

 

 

 

Copper

 

 

Aluminum

 

 

 

Steel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Name

 

Indoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor

 

 

Indoor

 

Indoor

Outdoor

 

Under

 

 

 

 

 

 

 

 

 

 

 

 

Under

 

 

Outdoor

 

 

ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ground

 

 

 

 

 

 

 

 

 

 

 

 

Bare conductor:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cross-section-area,mm2

 

4

 

6

-

 

-

 

 

-

 

 

Diameter,mm

 

-

 

-

5

 

6

 

 

10

 

 

Cross-section-area isolated wire,mm2

1.5(*)

 

2.5

-

 

-

 

 

-

 

 

Cross-section--area earthing core and

 

 

 

 

 

 

 

 

 

 

 

 

 

earthed neutral of cable or multi-core

1

 

2.5

-

 

-

 

 

-

 

 

wire in common cover with ph

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

core,mm2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wing thickness of steel corner,mm

-

 

-

2

 

2,5

 

 

4

 

 

Steel Cross-section-area bar,mm2

-

 

-

24

 

48

 

 

48

 

 

 

 

 

 

 

-

3

 

4

 

 

4

 

 

Thickness,mm

 

-

 

2.5

2.5

 

2.5

 

 

3.5

 

 

Tube:

 

-

 

-

1.5

 

2.5

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

allowed

 

Note(*): When placing the wire in the tube,

the -sectioncross-area of the neutral protecting is

permitted by 1mm2 if the phase wire has the same cross-section.

 

 

 

 

 

 

 

 

 

 

Table 572-2 Minimum size of grounding electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum size

 

 

 

 

 

Material

Kind of conductor

 

 

Diameter

 

Cross-

 

 

Thickness

 

 

 

 

 

 

sectional area

 

 

 

 

 

 

 

 

(mm)

 

 

 

(mm)

 

 

 

 

 

 

 

 

 

(mm2)

 

 

 

 

 

 

Rectangular plate

 

 

 

 

90

 

 

 

3

 

 

 

 

 

Pipe

 

25

 

 

 

 

 

2

 

 

 

Zinc galvanized

Round steel

 

16

 

 

 

 

 

 

 

 

 

 

 

Round steel

 

 

10

 

 

 

 

 

 

 

 

 

Steel

 

(horizontal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With lead sheath

Round steel

 

 

8

 

 

 

 

 

 

 

 

 

 

(horizontal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With copper

Round steel

 

 

15

 

 

 

 

 

 

 

 

 

 

sheath

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectangular plate

 

 

 

 

50

 

 

 

2

 

 

 

Bear

Round shape

 

 

 

 

25

 

 

 

 

 

 

 

 

(horizontal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper

 

 

Pipe

 

20

 

 

 

 

 

2

 

 

 

Zinc galvanized

Rectangular plate

 

 

 

 

50

 

 

 

2

 

 

 

With copper

Round shape

 

 

 

 

25

 

 

 

 

 

 

 

 

sheath

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

286

Article 573. Temperature Rise Requirements

Grounding conductor shall enable earth fault current to flow throughsafelyit. Especially, at connection point of grounding conductor, its thermalcharacteristic as well as its mechanical strength shall be considered.

Connection point of grounding conductor shall withstand temperature rise due to earth fault current without any problem.

Fastening bolt, pressure bonding and welding can be adopted as connection method of grounding conductor.

However, soldering method cannot be adopted as connection method of grounding conductor because melting point of solder is about 180°C.

Article 574. Cross-section of Earthing Conductors at Isolated Neutral

Refer to Article 576.

In production workshop, steel bar used as main grounding conductor shall have cro-ssectional area not less than 100mm2. As for round steel bar, it shall have the same cross-sectional area.

Article 575. Cross-section of Earthing Conductors

at

Effective

Earthed

 

 

Neutral

 

 

 

 

Regarding cross-sectional area of grounding conductor, the requirement in Article576 and the

 

requirements below shall be satisfied.

 

 

 

 

-

Permissible current of the grounding conductor shall not be lower than

3 times

of the

 

nominal current at the nearest fuse

 

 

 

 

- Permissible current of the grounding conductorshall not

be lower than 3

times of

the

 

maximum breaking current

 

 

 

 

And half of minimum cross-sectional area of the phase conductors

 

 

 

 

In addition to the above,n iorder to protect power gird by fast-operating

circuit breaker, cross-

 

sectional area of grounding conductor shall be determined so that permissible current of the grounding

 

conductor is not lower than thetransient current multiplied by dispersion coefficient

and reserve

factor. The reserve factor shall be 1.1. As for the dispersion coefficient, unlessotherwise specified, it

 

shall not be lower than 1.4 in case that the rated current of the circuit breaker is up to 100A, or shall not be lower than 1.25 in case that the rated current of the circuit breaker is more than 100A.

If above-mentioned requirements are not satisfied, additional measures shall be takenShortening. breaking time of earth fault by quick operating protective relay can be considered.

Chapter 6-9 Installation Method of Earthing Systems

Article 576. Earthing Electrodes and Earthing Rings

When earth fault current flows into grounding electrode, electric potential is distributed on the ground surface around the grounding electrode, and accordingly, the electric potential gradient is formed on the ground surface. Such electric potential gradient shall be reduced from the viewpoint of security for people and electrical equipment because excessive electric potential cause shock hazard.

287

Since electric potential distribution and electric potential gradient vary depending on shape and arrangement of grounding electrode, these factors shall be consideredThe. following shapes of grounding electrode can be selected.

-Half-sphere

-Plate

-(Vertical) Rod

-(Horizontal) Bar

Article 577. Material of Electrodes

Grounding electrode shall satisfy the conditions below.

(1)Grounding electrode has sufficient conductivity not to cause potential difference in the grounding electrode.

(2)Grounding electrode does not melt down by earth fault current.

(3)Grounding electrode withstands erosion and corrosion.

Article 578. Voltage Leveling

Electric potential gradient in case of earth fault becomes bigger as earth fault current which flows into

the grounding electrode becomes biggerIn. order to reduce the electric potential gradient, the

following items are considered.

(1) around electrical equipment

Auxiliary grounding mesh is installed. The distance between conductors of the auxiliary grounding

mesh is smaller than that of main grounding mesh.

(2) around surrounding fence of substation

-the surrounding fence is installed at the location distant from the outer edge of main grounding mesh

-the grounding electrodes are buried deeply around the outer edge of main grounding mesh

Grounding equipment shall be installed according to the following requirements.

-Grounding conductors shall be installed at the depth of not less than 0.8m.

-

One grounding ring shall be arranged horizontally,surrounding the

grounded neutral of

-

transformer.

 

When grounding equipment is installed out of protective fence

for electrical equipment,

horizontal grounding electrodes shall be arranged around the grounding equipment at the depth of not less than 1m. In this case, grounding ring shall be in polygonal shape with obtuse angle.

When grounding equipment of industrial electrical equipment is connected to highvoltagegrounding system with effective grounded neutral, measures for voltage leveling around the industrial building or the area where industrial electrical equipment is installed shall be taken according to one of the following requirements.

-One grounding ring surrounding theindustrial building or the are where industrial electrical

 

equipment is installed shall be arranged and this grounding ring shall be connected

to the

 

grounding equipment of industrial electrical equipment. This grounding ring shall be buried at the

 

 

depth of 1m and 1m distant from the foundation of the building or perimeter of the area where the

 

-

industrial electrical equipment is installed.

 

Reinforcing bar in concrete foundation can be used as grounding conductor if its

ground

 

resistance satisfies the required ground resistance.

 

288

Article 579. Arrangement of Earthing Electrodes

Grounding mesh is appropriate way to reduce ground resistance of substationGrounding. mesh is usually formed by connecting grounding electrodes and buried grounding conductors to each other. The reason is that ground resistance of grounding mesh is lower than that in case that grounding electrodes are not connected to each other.

On connecting grounding electrodes and grounding conductors to each other, the conditions below shall be considered.

(1)Reinforcing bars in buildings andfoundation block, water pipes, etc.with sufficient conductivity are connected to grounding mesh. However, in this case, measures to protect them from electrical corrosion shall be taken.

(2)Auxiliary grounding mesh is installed at the part with large electric potential gradient.

(3)Material with high resistance such as asphalt or gravel is laid on the ground surface to increase touch resistance between human foot and ground.

(4)Material to reduce ground resistance is put into the ground.

(5)If measures to reduce ground resistance cannot be taken, measures to prohibit access to such part shall be taken.

To form grounding mesh, the following manner is applied.

- Regarding arrangement of grounding electrodes lengthwise, the grounding electrodes are arranged between electrical equipment at the depth of not less than 0.8m. In this case, the grounding electrodes shall be more than 1.0m distant fromfoundation or base of the electrical equipment.

-Regarding arrangement of grounding electrodes crosswise, the grounding electrodesare arranged at convenient location for installation work between electrical equipment at the depth of not less than 0.8m.

-

Grounding electrodes are arranged along the perimeter of the grounding mesh so that the

 

grounding electrodes form a closed ring.

When grounding equipment of electrical equipmentwith voltage of more than1kV and effective grounded is installed at the areawith its resistivity of higher than 500m all through the year, the measures below shall be considered.

-Grounding electrode is buried deeper if the soil resistivity decreases as the depth is deeper.

-The area where grounding electrodes is extended if the soil with low resistivity exists nearby.

-Material to reduce soil resistivity is used.

Article 580. Prohibited Usage of Soil as an Alternative to Neutral

The ground is not allowed to be used as alternative of phase conductor or neutral conductor because the current which flows through the ground cause electric corrosion to near metal structures in this case.

Article 581. Installation of Earthing Conductors

Grounding conductor and neutral conductor shall have sufficient cross-sectional area so that their mechanical strength is ensured and their temperature rise is restrained within permissible value. Therefore, cable sheath shall not be used foralternative of grounding conductor or neutral conductor. (Refer to Article 576)

All parts of metal structure inside a building shall be grounded in order to avoid potential difference inside the building.

289

Article 582. Earthing Conductors on Effective Earthed Neutral

Generally, an insulated wire or a cable is used for neutral conductor of-voltagelow power line. However, if case or support structure of busbar is used as working conductor and/or protective neutral conductor, an insulated wire or a cable is not required for such conductor.

In production hall, normal environment, metal structure, pipe, enclosure and support structure of busbar are allowed to be used as working neutral conductor in the following cases.

-supply of single phase electricity to singe load with voltage up to 42V

-supply of single phase electricity to breaking coil of magnetic contactor or starter

-supply of single phase electricity to lighting equipment or single control circuit

Article 583. Mechanical and Chemical Protection of Earthing Conductors

Chemical erosion effect depends on soil structure and moisture content, acidity andconductivity of soil. Therefore, these factors shall bemeasured before selection of material of grounding electrode. And the cross-sectional area of grounding electrode shall be selected in consideration of adverse affect of chemical erosion.

Article 584. Signage and Paint for Earthing Conductors

Bare grounding conductors and structures of aboveground grounding devices shall be painted in violet

or black. The joint or branch points of grounding conductors shall be painted with two color lines, violet or black, which are 150mm far from each other.

Article 585. Connection of Earthing Conductors

The overlapped length of welded part of the grounding conductor at the connection point shall be more than or equal to2 times of width of connecting rectangularshaped conductor, or 6times of diameter of round shaped conductor.

On overhead power line, the connection method of neutral conductor shall be thesame as the abovementioned method. However, instead of the above-mentioned stipulation, the connection method of phase conductor can be applied to the connection of the neutral conductor.

In humid rooms or roomwith corrosive vapor or gas, grounding conductor shall be connected each other by welding. If connection by welding is impossible, grounding conductor can be connected with bolt. In this case, the connection part shall be painted with protectiveMoreover,paint. such connection part shall be located to make visual check done easily

When grounding conductor is connected to pipes, it should be connected at the terminattachedl to the pipes by welding. If welding cannot be applied, connection by band or bolt can be applied.Before connection, the contact surface of the pipe shall be cleaned.

When grounding conductor is connected to metal structures, it should be connected by welding.When grounding conductor is connected to electrical equipment or machines, it should be connected to them by bolt. If there is much vibration at the connection part, the measures to prevent the bolt from coming loose shall be taken.

If grounding conductor or protective neutral conductor is connected to movable equipment or needs to be removed sometimes, flexible conductor shall be applied.

Neutral point of transformer and generator, which is directly grounded through capacitive current compensator, shall be connected to main grounding system.

290

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