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Bs53l t: Part 2: Specification for AC circuit-breakers of rated (... wItage above 1 kW — Rating: 1976

BS5424: Specification for controlgear for voltages up to and

.161 ncluding 1000 V AC and 1200 V DC: 1977

FiS147: Section 2.3: Specification for thermal electrical relays: 198-1

 

lEE skinIng Regulations: currently 15th Edition 1981; 16th

 

Edirion to be i s sued

I

c.; DCD Standard 197: Cable supporting steelwork: April 1979

:111 BS3692: Specification for 1S0 metric precision hexagon bolts,

..,:rews and r,u(s. NIetric units: 1967

'21] CDCD Standard 216: Cable cleating arrangements

Burki A. N. and Sabine A. M.; Connecting solid-conductor aluminium cables in terminal boxes: The Engineer: December

1963

Solars P. M. A.: Wire wrapped joints — a review: Electrocomponent science and technology: Volume 1, pp 17-25: 1974

References

1241 BS476: Part 8: Fire tests on building materials and structures

test methods and criteria for the fire resistance of elements of building construction: 1972

[25]BS476: Part 4: Fire tests on building materials and structures

non-combustibility test for materials: 1970 (1984)

1261 BS476: Part 7: Fire tests on building materials and structures

— surface spread of flame tests for materials

(271 Alderton J. R., Anderson P. C., and Cakebread R. J.: Calculation and measurement of the earth impedance of an eh.. substation: Proc IEE, Vol 125, No. 12: December 1978

[281 IEEE Standard 80: IEEE guide for safety in substation grounding: 1986

[29]Tagg G. F.: 'Earth resistances': George Newries, London: 1964

[30]Wenner Dr. F.: Scientific Paper 258: Bureau of Standards: 1915

[31]Engineering Recommendation S34: A guide for assessing the rise of earth potential at substation sites: May 1986

607

Cabling

Chapter 6

 

 

 

Appendix A

Values of resistance and reactance for single-core elastomeric-insulated cables (90°C maximum conductor temperature)

 

 

Conductor

 

Armour

 

 

 

 

 

 

 

DC

AC

 

Equivalent

DC

Cable type

resistance

resistance

 

star reactance

resistance

 

at

at

 

at

at

 

20 ° C, pfl/m

90° C, ;.I.S1/m

 

50 Hz, pf/trn

20° C, 4/rn

 

 

 

 

 

 

It kV Cables

 

 

 

 

 

Single-core

100

129

 

158

200

300 mm 2

 

 

 

 

 

Single-core

60.5

79

 

142

170

500 mm 2

 

 

 

 

 

3.3 kV Cables

 

 

 

 

 

Single-core

77.8

100.5

 

150

110

400 mm 2

 

 

 

 

 

415 V Cables

 

 

 

 

 

Single-core

77.8

100.5

 

150

110

400 mm 2

 

 

 

 

 

 

 

 

 

 

 

Note: Equivalent star reactance values are for a single cable per phase laid in flat formation

608

Appendix B

Appendix B

Values of resistance and reactance for multicore PVC-insulated cables (70°C maximum conductor temperature)

 

 

 

 

Conductor

 

Armour

 

 

 

 

 

 

 

 

 

 

 

DC

AC

 

Equivalent

DC

Cable type

resistance

resistance

 

star reactance

resistance

 

 

 

at

at

 

at

at

 

 

 

20° C, itillm

70° C, ,itil/m

 

50 Hz, Aft/m

20° C, 1.11/m

 

 

 

 

 

 

 

3.3 kV Cables

 

 

 

 

 

 

3-core 150

mm 2

206

248

 

80.0

240

3-core 240

mm 2

125

151

 

76.5

150

415 V Cables

 

 

 

 

 

 

2-core

2.5 mm 2

7410

8866

 

100.0

9100

3-core

2.5 mm 2

7410

8866

 

100.0

8800

4-core

2,5 mm 2

7410

8866

 

100.0

7900

2-core

4

mm 2

4610

5516

 

98.5

7500

3-core

4

mm 2

4610

5516

 

98.5

7000

4-core

4

mm2

4610

5516

 

98.5

4600

2-core

6

mm 2

3080

3685

 

93.5

6800

3-core

6

mm 2

3080

3685

 

93.5

4600

4-core

6

mm 2

3080

3685

 

93.5

4100

2-core

16

mm 2

1910

2295

 

86.0

1 40

3-core

16

mm 2

1910

2295

 

86.0

130

4-core

16

mm 2

1910

2295

 

86.0

1200

2-core

35

mm 2

868

1043

 

82.0

1400

3-core

35

mm2

868

1043

 

82.0

1100

4-core

35

mm 2

868

1043

 

82.0

960

2-core

70

mm2

443

532

 

79.0

570

3-core

70

mm 2

443

532

 

79.0

480

4-core

70

mm 2

443

532

 

79.0

420

3-core 120

mm 2

253

304

 

77.0

280

4-core 120

mm2

253

304

 

77.0

240

3-core 185

mm 2

164

197

 

77.0

230

4-core 185

mm2

164

197

 

77.0

150

3-core 300

mm 2

1 00

120

 

76.0

mo

4-core 300

mm 2

100

120

 

76.0

120

 

 

 

 

 

 

 

 

The constant mass temperature coefficient at 20 ° C per kelvin are:

Copper

=

0.00393

Aluminium

=

0.00403

Galvanised

=

0.0045

steel wire

 

 

Note: Cables up to and including 6 mm 2 have copper conductors and steel wire armour.

Cables 60 mm 2 and larger have aluminium conductors and armour.

609

Cabling

Appendix C

Current ratings for elastomeric-insulated cables

The current ratings are based on a maximum conductor temperature of 90° C with ambient temperature of 25 ° C, with single-point bonding and no core transposition.

 

 

Current rating, A

 

Cable type

 

 

 

 

 

Direct in

 

In single-

 

In air

 

 

 

 

the ground

 

way ducts

 

 

 

 

 

 

 

 

 

 

 

11 kV Cables

 

 

 

 

 

Single-core 300 mm 2

500

 

480

 

675

Single-core 500 mm 2

645

 

610

 

900

3.3 kV Cables

 

 

 

 

 

Single-core 400 mm 2

575

 

550

 

785

415 V Cables

 

 

 

 

 

Single-core 400 mm 2

575

 

550

 

785

 

 

 

 

 

 

Note: All cables have stranded aluminium conductors

TIP

Chapter 6

610

Appendix ID

Appendix D

Current ratings for PVC-insulated cables

The current ratings are based on a maximum conductor temperature of 70 ° C and an ambient temperature of 25 ° C.

 

 

 

 

Current rating, A

 

Cable type

 

 

 

 

 

Direct in

 

In single-

 

In air

 

 

 

 

 

 

 

 

the ground

 

way ducts

 

 

 

 

 

 

 

 

 

 

 

 

 

3.3 kV Cables

 

 

 

 

 

3-core 150

mm 2

257

 

217

 

265

3-core 240

mm 2

338

 

285

 

361

415 V Cables

 

 

 

 

 

 

2-core

2.5 mm 2

41

 

34

 

33

3-core

2.5 mm 2

35

 

29

 

28

4-core

2.5 mm 2

35

 

29

 

28

2-core

4

mm 2

55

 

45

 

44

3-core

4

mm 2

47

 

38

 

38

4-core

4

mm 2

47

 

38

 

38

2-core

6

mm2

69

 

57

 

56

3-core

6

mm 2

59

 

46

 

48

4-core

6

mm2

59

 

48

 

48

2-core

16

mm2

91

 

75

 

77

3-core

16

mm 2

77

 

62

 

65

4-core

16

mm 2

77

 

62

 

65

2-core

35

mm2

142

 

115

 

120

3-core

35

mm 2

120

 

97

 

104

4-core

35

mm 2

120

 

97

 

104

2-core

70

mm 2

209

 

170

 

185

3-core

70

mm 2

176

 

144

 

161

4-core

70

mm 2

176

 

144

 

161

3-core 120

mm 2

243

 

199

 

232

4-core 120

mm2

243

 

199

 

232

3-core 185

mm 2

309

 

254

 

306

4-core 185

mm 2

309

 

254

 

305

3-core KO

mm 2

407

 

338

 

421

4-core 300

mm 2

407

 

338

 

421

 

 

 

 

 

 

 

 

Notes: 3.3 kV cables have solid aluminium conductors.

415 V cables with nominal conductor areas of 2.5 mm 2 , 4 mm 2 and 6 mm 2 have stranded-copper conductors.

All other 415V cables have solid aluminium conductors.

611

Cabiing

Chapter 6

 

Appendix E

Rating factors for variations in thermal parameters

Rating factors for variation in ambient air temperature

(a) Maximum conductor temperature 70 ° C

Air temperature, ° C

25

 

30

35

 

40

45

50

55

 

 

 

 

 

 

 

 

 

 

Rating factor (maxhnum

1.00

 

0.94

0.88

 

0.82

0.75

0.67

0,58

conductor temperature

 

 

 

 

 

 

 

 

 

70 ° C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lb) Maximum conductor temperature 90 ° C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air temperature, ° C

25

 

30

35

 

40

45

50

55

 

 

 

 

 

 

 

 

 

 

Rating factor (maximum

1.00

 

0.95

0.91

 

0.86

0.80

0.75

0.69

conductor temperature

 

 

 

 

 

 

 

 

 

90 ° C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

Rating factors for variation in ground temperature for cables buried direct in the ground.

(a) Maximum conductor temperature 70° C

Ground temperature, ° C

20

 

25

30

35

40

 

 

 

 

 

 

 

Rating factor (maximum

0.95

 

0.90

0.85

conductor temperature

 

 

 

 

 

 

70 ° C)

 

 

 

 

 

 

 

 

 

 

 

 

 

(b) Maximum conductor temperature 90 ° C

 

 

 

 

 

 

 

 

 

 

 

Ground temperature, ° C

20

 

25

30

35

40

 

 

 

 

 

 

 

Rating factor )maximum

0.97

 

0.93

0.89

0,86

0.82

conductor temperature

 

 

 

 

 

 

90 ° C)

 

 

 

 

 

 

 

 

 

 

 

 

 

612

Appendix E

Appendix E (cont'd)

Rating factors for variations in thermal parameters

Rating factors for variation in ground temperature for cables laid in ducts

(a) Maximum conductor temperature 70 ° C

 

Ground temperature, ° C

20

 

25

30

 

 

 

 

 

 

 

Rating factor (maximum

0.95

 

0.90

0.85

 

conductor temperature

 

 

 

 

 

70° C)

 

 

 

 

 

 

 

 

 

 

 

lbl Maximum conductor temperature 90 ° C

 

 

 

 

 

 

 

 

 

Ground temperature, ° C

20

 

25

30

 

 

 

 

 

 

 

Rating factor (maximum

0.97

 

0.93

0.89

 

conductor temperature

 

 

 

 

 

90°C)

 

 

 

 

 

 

 

 

 

 

Note: The rating factors in the following tables may be taken to be the same for maximum conductor temperatures of 70 ° C and 90 ° C respectively.

Rating factors for variation in depth of laying direct in the ground

 

 

415 Volt cables

 

3.3 kV and 11 kV

Depth of

 

 

cables

 

 

 

 

 

 

 

 

 

 

laying, m

Up to

 

 

Above

Up to

Above

 

 

 

 

50 mm 2

70-300 mm

 

300 mm 2

300 mm 2

300 mm 2

 

 

 

 

 

 

 

0.50

1.00

1.00

 

1.00

-

-

0.60

0.99

0.98

 

0.97

-

-

0.80

0.97

0.96

 

0.94

1.00

1.00

1.00

0.95

0.93

 

0.92

0.98

0.97

1.25

0,94

0.92

 

0.89

0.96

0.95

1.50

0.93

0,90

 

0.87

0.95

0.93

 

 

 

 

 

 

 

613

Cabling

Chapter 6

 

 

Appendix E (cont'd)

Rating factors for variations in thermal parameters

Rattng factors for variation in soil thermal resistivity

(a} Cables laid direct in the ground

Nominal area of

 

Ground thermal resistivity

K.m/W

 

 

 

 

 

 

 

conductor

0.8

0.9

1.0

1.5

2.0

2.5

 

 

 

 

 

 

 

 

 

Multicore cables

 

 

 

 

 

 

2.5 mm 2

1.09

1 07

1.04

0.94

0.86

0.80

4.0 mm 2

1.10

1.07

1.05

0.94

0.85

0.79

6.0 mm 2

1.10

1.07

1.05

0.93

0.85

0.79

16

mm 2

1.12

1.08

1.05

0.93

0.84

0.77

35

mm 2

1.13

1.09

1.06

0.92

0.83

0,76

70

mm 2

1.14

1.09

1.06

0.92

0.83

0.75

120

mm 2

1.14

1.10

1.06

0.92

0.82

0.75

150

mm 2

1.14

1.10

1.06

0.92

0.82

0.75

185

mm 2

1.14

1.10

1.06

0.92

0.82

0.74

240

mm 2

1,15

1,10

1.07

0.92

0.81

0.74

300

mm 2

1.15

1.10

1.07

0.92

0.81

0.74

Singlecore cables

 

 

 

 

 

 

300

mm 2

1.17

1.12

1.07

0.91

0.80

0.73

400

mm 2

. 1.17

1.12

1.07

0.91

0.80

0.73

500

mm 2

1.17

1.12

1.07

0.91

0.80

0.73

 

 

 

 

 

 

 

 

614

Appendix E

Appendix E (cont'd)

Rating factors for variations in thermal parameters

Rating factors for variation in soil thermal resistivity fbi Cables laid in ducts

 

Nominal area of

 

 

 

Ground thermal resistivity, K.m/W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

conductor

 

0.8

 

0.9

 

1.0

 

1.5

 

2.0

2.5

 

_

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Muir/core cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5 mm 2

 

1 03

 

1.02

 

1.02

 

0.98

 

cDo

49

 

0.91

 

4.0 mm 2

 

1.04

 

1.03

 

1.02

 

0.97

 

 

0.90

 

6.0 mm 2

 

1.04

 

1.03

 

1.02

 

0.97

 

.

 

 

0.90

 

 

 

 

 

 

.

 

 

 

16

mm 2

 

1.04

 

1.03

 

1.02

 

0.97

 

.

 

 

0.88

 

35

mm 2

 

1.05

 

1.03

 

1.02

 

0.96

 

o CD 49COCOCD

0.87

 

70

mm 2

 

1.05

 

1.04

 

1.02

 

0.96

 

0.86

 

500

mm 2

 

1.11

 

1.08

 

1.05

 

0.93

 

oo

RES%88

0.78

 

120

mm 2

 

1.06

 

1,04

 

1.03

 

0.95

 

 

 

 

0.85

 

150

mm 2

 

1.06

 

1.04

 

1.03

 

0.95

 

 

 

 

0.85

 

185

mm 2

 

1.07

 

1.05

 

1.03

 

0.95

 

 

 

 

0.84

 

240

mm 2

 

1.07

 

1.05

 

1.03

 

0.95

 

 

 

 

0.84

 

300

mm 2

 

1.07

 

1.05

 

1.03

 

0.95

 

 

 

 

0.83

 

Single-core cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

mm2

 

1.11

 

1,08

 

1.05

 

0.93

 

 

 

 

0.79

 

400

mm 2

 

1.11

 

1.08

 

1.05

 

0.93

 

 

 

 

0.78

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rating factors for variation in depth of cables laid in ducts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depth of

 

 

415 Vo t cables

 

3.3 kV and 11 kV cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

laying, m

 

Single-core

 

Multicore

 

Single-core

Multicore

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.50

 

 

1.00

 

8RER ci

 

_

 

_

 

 

 

 

 

0.60

 

 

0.98

 

 

-

 

-

 

 

 

 

 

0.80

 

 

0.95

 

 

1.00

 

1.00

 

 

 

 

 

1.00

 

 

0.93

 

 

0.98

 

0.99

 

 

 

 

 

1.25

 

 

0.91

 

 

TA O

 

0.95

 

0.97

 

 

 

 

 

1.50

 

 

0.89

 

 

0.94

 

0.96

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

615

Cabling

Appendix F

Cross-sectional area of armour wire

475 V 3.3 kV and 17 kV single-core power cables

Nominal cross-sectional

Cross-sectional area of

area of conductor

armour wire, mm 2

 

 

11 kV Cables

 

Single-core 300 mm 2

103

Single-core 500 mm 2

169

3.3 kV Cables

 

Single-core 400 mm 2

153

415 V Cables

 

Single-core 400 mm 2

153

 

 

All cable sizes have round aluminium armour wire

415 V and 3.3 kV mutt/core power cables to 8S6346

Nominal cross-sectional

Cross-sectional area of

armour wire/strip mm 2

area of conductor

 

 

 

 

mm

2

2-core

3-core

4-core

 

 

mm 2

mm

2

mm2

 

 

 

 

 

2.5

17

19

 

20

4

 

21

23

 

35

6

 

24

36

 

40

16

 

23

26

 

29

35

 

24

30

 

34

70

 

56

67

 

78

120

 

N/A

117

 

136

185

 

N/A

143

 

214

300

 

N/A

237

 

271

 

 

 

 

 

 

2.4 mm 2 , 4 mm 2 and 6 mm 2 cable sizes have steel wire armour

16 mm 2 and above cable sizes have aluminium strip armour

Chapter 6

.. .....M1

616