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Putting CO2 to Use: Creating Value from Emissions

Technical analysis

Can CO2-derived building materials deliver climate benefits?

The lower cement input required to manufacture concrete, and thus the lower upstream emissions related to the production of cement, is the major contributor to the lower life-cycle emissions of CO2-cured concrete relative to those of conventionally cured concrete. Another factor is the permanent retention of the carbon in the concrete. To date, the exact emissions reduction potential of CO2-cured concrete compared to conventional concrete remains unclear. CarbonCure reports that the CO2 footprint of concrete can be reduced by around 80%, but these claims have not been verified (CarbonCure, 2019). The net benefits are sensitive to the uptake rate of CO2 during the curing process (Alberici et al., 2017).

What are the regulatory requirements?

Prior to adoption in some applications, it is necessary to demonstrate over a period of multiple years that CO2-cured concrete has a similar or better performance than conventional concrete. The extensive body of standards and codes governing the construction sector may prevent a fast adoption of CO2-cured cement by the market. Compliance with standards and codes is often a function of the material composition, for example based on ordinary Portland cement, rather than their performance. A shift from prescriptive to performance-based standards would facilitate the uptake of novel CO2-derived building materials (IEA, 2019c). Governments and industry need to update standards and codes, which can take up to a decade (ICEF, 2017). Standards and codes may be less stringent for non-structural applications of concrete – such as roads, floors and ditches – for which a high mechanical strength is not necessary. Early-stage adoption could target these market segments.

Table 5. Scaling up to a 10 MtCO2 market for CO2-derived building materials from natural minerals

 

 

 

No major technological breakthroughs are needed. However, there is a need for

 

Technology

 

long-term trials with CO2-cured concrete in various applications to demonstrate

 

 

 

reliable performance.

 

 

 

 

 

 

 

 

The concrete market is large enough to absorb 10 MtCO2/yr for CO2- curing, which

 

 

Scalability

 

equates to around 100 million m3 (241 million tonnes) of concrete.

 

 

 

 

Existing plants can be easily retrofitted to enable CO2-curing

 

 

Competitiveness

 

CO2-cured concrete may already be competitive with conventionally cured

 

 

concrete.

 

 

 

The economics of the CO2-curing process can tolerate high CO2 prices.

 

 

 

 

 

 

 

Emission-intensive transport of CO2 and concrete should be minimised and CO2

 

 

Climate benefits

 

uptake in concrete maximised.

 

 

 

 

Climate benefits of up to 80% have been reported, but verification is needed.

 

 

 

 

Multi-year trials are needed to demonstrate safe and environmentally friendly

 

Regulation and other

 

performance.

 

 

Standards and codes governing the construction sector must be updated.

 

issues

 

 

 

A shift from prescriptive to performance-based design standards can avoid

 

 

 

 

 

 

unnecessary restrictions on the uptake of CO2-derived building materials.

 

 

 

 

 

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