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Design_Report_Mig-Titan1_1.docx
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3.4 Wheels and tires

Exploring MIG-1 and MIG-2, we discovered one problem which name is wobbling. We decided to change bicycle’s rim to motorcycle’s for increasing stiffness on the obstacles. Also we changed type of the wheel structure that is method of controlling wobbling. We use 16” front and rear wheels because they are light. Bike with these wheels is more dynamic, because center of gravity a bit decreased. Thank to this, readability of our bike increased, cornering ability became a little bit better that is important fact for riding on the city’s roads.

Center of Gravity

3.4 Brake system

As for competitions and for city riding there are a lot of obstacles. For undergoing this test successfully, bike must have qualitative brake system. When we were choosing brakes for our bike, we analyzed benefits and limitations of different brakes. For city riding there is need to increase braking power on the front brakes, to improve their stiffness and to reduce general unsprung mass, because smaller stopping time provides bigger speed before the corner, as a result faster lap time, lower force on brake lever leads to better control by driver of braking process, lower unsprung mass improves suspension qualities.

Because of high deceleration and weight distribution to prevent lack of brake power on the front wheel several decisions have been made. New front Hope-TECH 3 V4 brakes were installed, these 4 piston calipers have sufficient piston and pad area to cope with increased braking power.

This system has front floating vented brake discs with 203 mm diameter. Vented brake disc helps to reduce temperature of the braking surface by 15%. It is very important when you ride on the steep descents or other places where you might face with slumping of the power due to overheating.

Caliper V4 is made of solid aluminum. This structure gives increased rigidity for better braking. Increased square of the braking pads improves heat out and extends the life of the brakes.

For rear wheel we chose Shimano Deore BL-M615 brakes with floating 203 mm brake discs.

The Conservation of Energy

 

 

 

Mass bike(kg)=

45

 

 

Mass pilot (kg)=

80

 

 

v (m/s)=

22,22

 

 

Kinetic energy (Dj)=

30858,025

 

 

Kinetic energy is converted into thermal energy

 

 

 

Mass front brake disc (kg)=

0,283

 

 

Mass rear brake disc (kg)=

0,405

 

 

Specific heat rotor (Dj/kg*°C)=

470

 

 

Temperature rise (°C)=

250

 

 

Thermal energy (Dj)=

80840

 

 

The brake lever

 

 

 

M (kg)=

19,5

 

 

L1 (mm)=

11,35

 

 

L2 (mm)=

49,25

 

 

Force input (N)=

191,1

 

 

Force output (N)=

829,222467

 

 

The master cylinder

 

 

 

Full stroke (mm)=

10,5

 

 

Piston diameter front (mm)=

15

Piston diameter rear (mm)

15

Area piston (m^2)=

0,000176709

Area pistons (m^2)=

0,000176709

Pressure (Pa)=

4692587,627

Pressure (Pa)=

4692587,627

Front displacement liguid (cm^3)=

1,575

Rear displacement liquid (cm^3)=

1,575

The caliper

 

 

 

Pistone diameter front (mm)=

17

Piston diameter rear (mm)

20

Area pistons (m^2)=

0,000226973

Area pistons (m^2)=

0,00031415

One-side force (N)=

1065,092451

One-side force (N)=

1474,176403

Force caliper (N)=

2130,184902

Force caliper (N)=

2948,352806

The brake pads

 

 

 

Front

 

Rear

 

Coefficient friction =

0,4

Coefficient friction =

0,4

Friction force (N)=

852,0739609

Friction force (N)=

1179,341122

The rotor

 

 

 

Front

 

Rear

 

Torque tire=Torque wheel=Torque rotor

 

 

 

Effecctive radius (m)=

0,09225

Effecctive radius (m)=

0,09225

Torque rotor (Nm)=

78,6038229

Torque rotor (Nm)=

108,7942185

The tire

 

 

 

Front

 

Rear

 

Effective rolling radius (m)=

0,2032

Effective rolling radius (m)=

0,2032

Force tire (N)=

386,8298371

Force tire (N)=

535,4046188

Total braking force (N)=

922,2344559

 

 

Deceleration of vehicle in motion

 

 

 

Deceleration (m/s^2)=

7,377875647

 

 

Stopping distance

 

 

 

Stopping distance (m)=

33,46006517

 

 

Static weight distribution

 

 

 

Front axle verticale force (N)=

386,3

 

 

Percent front weight (%)=

37,34375

 

 

Wheelbase (m)=

1,28

 

 

Center of gravity front=

0,802

 

 

Rear axle verticale force (N)=

648,1435146

 

 

Percent rear weight (%)=

62,65625

 

 

Center of gravity rear=

0,478

 

 

Total vehicle vertical force (N)=

1034,443515

 

 

Dynamic impacts of vehicles experiencing deceleration

 

 

 

Vertical distance from the CG to ground (m)=

0,827

 

 

Weight transferred =

503,1617007

 

 

Front axle dynamic verticale force (N)=

889,4617007

 

 

Rear axle dynamic verticale force (N)=

144,9818139

 

 

Effects of Weight Transfer on Tire Output

 

 

 

Coefficient friction tires=

0,9

 

 

Front tire braking force (N)=

800,5155306

 

 

Rear tire braking force (N)=

130,4836325

 

 

Total tire braking force (N)=

930,9991632

 

 

Calculation optium brake balance

 

 

 

2,072263864

0,201319044

static

 

0,9

0,9

dynamic

 

Required front torque rotor (Nm)=

83,8736002

Required rear torque rotor (Nm)=

135,8770912

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