- •Idle Speed Adjustment
- •Отметить
- •Предостережение
- •Предостережение
- •Отметить
- •Отметить
- •If any spoke brakes, it should be replaced immediately. A missing spoke places an additional load on the other spokes, which will eventually cause other spokes to break.
- •Caution
- •Caution
- •If dirt or dust is allowed to pass through into the throttle assy, the throttle may become stuck, possibly causing an accident. Caution
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •Caution
- •Caution
- •3.0 L (When filter is removed)
- •3.4 L (When engine is completely dry)
- •A warning
- •Install the clamp screws horizontally as shown. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an unsafe riding condition.
- •Caution
- •Caution
- •Caution
- •Caution
- •If dirt or dust is allowed to pass through into the carburetor, the throttle may become stuck, possibly causing accident. Caution
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •Caution
- •Coolant Flow Chart
- •Caution
- •Caution
- •Valve Closing Temperature (for reference)
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Inlet sprocket must use "l" marked bolt holes. Exhaust sprocket must use "e" marked bolt holes.
- •Valve Seating Surface Outside Diameter
- •Valve Seating Surface Width
- •Valve/Valve Guide Clearance (Wobble Method)
- •Valve Seat Cutter Holder - 05.5 Valve Seat Cutter Holders Bar
- •Caution
- •5700-1097 [C] Piston Base, 02.3: 5700-1336 [d]
- •Install the clamp screws horizontally. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an unsafe riding condition.
- •Caution
- •Caution
- •Caution
- •If new dry steel plates and friction plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure.
- •Caution
- •Caution
- •If the oil passage plug is removed while the engine is warm, hot engine oil will drain through the oil passage; take care against burns.
- •Оглавление
- •Caution
- •Коленчатый вал/Коробка Передач
- •92028-1692 Crankcase
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Inside Circlip Pliers: 57001-143
- •Caution
- •A warning
- •Caution
- •Caution
- •Caution
- •Final drive 11-1 11
- •Inside Circlip Pliers: 57001-143
- •Brakes 12-1 12
- •Inside Circlip Pliers: 57001-143
- •Immediately wash away any brake fluid that spills.
- •Caution
- •Immediately wash away any brake fluid that spills.
- •Immediately wipe up any brake fluid that spills.
- •Immediately wipe up any brake fluid that spills.
- •Caution
- •Immediately wipe up any brake fluid that spills.
- •Suspension 13-1 13
- •Caution
- •If the inner tune is badly bent or creased, replace it. Excessive bending, followed by subsequent straightening, can weaken the inner tube.
- •Caution
- •Caution
- •Steering 14-1 14
- •Table of Contents
- •A warning
- •Frame 15-1 15
- •Inspection.................................. 16-46
- •Installation ................................. 16-51
- •Inspection.................................. 16-61
- •Inspection.................................. 16-62
- •Igniter Checker Assembly: 57001-1378
- •Caution
- •Initial Charge
- •Caution
- •Caution
- •If by chance an excessive amount of gas is generated due to overcharging, the safety valve operates to keep the battery safe.
- •Caution
- •If possible, do not quick charge. If the quick charge is done due to unavoidable circumstances, do standard charge later on.
- •Caution
- •Caution
- •Caution
- •Caution
- •Ignition System
- •Ignition System Circuit
- •Ignition System
- •Caution
- •Ignition System
- •Ignition System
- •Ignition Timing
- •Ignition System
- •Caution
- •Ic Igniter Operation Voltage Check
- •Ignition System
- •Ic Igniter Operation Voltage: Battery Voltage
- •Ignition Coil Primary Peak Voltage Inspection
- •Ignition System
- •Ignition Coil Primary Peak Voltage Standard: dc100 V or more
- •Ignition System
- •Ignition System
- •Ignition System note
- •Caution
- •Valve noise:
If any spoke brakes, it should be replaced immediately. A missing spoke places an additional load on the other spokes, which will eventually cause other spokes to break.
• Raise the front/rear wheel of the ground.
Special Tool - Jack: 57001-1238
• If there is any damage to the rim, replace the rim.
• Check the rim for damage or warpage. + I
Выход оправы (с установленной шиной) Стандарт:
Осевое биение
Радиальное биение
Сервисный Предел:
Осевое биение
Радиальное биение
0.5 mm (0.02 in.) 0.8 mm (0.03 in.)
Measure the radial [A] and axial [B] rim runout by placing a dial gauge against the sides and the outer circumference of the rim, and slowly rotating the wheel.
1.5 mm (0.06 in.) 1.5 mm (0.06 in.)
• If rim runout exceeds the service limit, inspect the hub bearings. If the problem is not due to the bearings, retighten the spokes.
WARNING
Never attempt to repair a damaged wheel part.
Периодический ремонт 2-25
Maintenance Procedure
Drive Chain Slack Inspection
Drive Chain Slack Inspection
NOTE
OCheck the slack with the motorcycle setting on its side
stand. OClean the chain if it is dirty, and lubricate it if it appears
dry.
Check the wheel alignment (see Wheel Alignment Inspection/Adjustment).
Rotate the rear wheel to find the position where the chain is tightest.
Measure the vertical movement (chain slack) [A] midway between the sprockets.
If the chain slack exceeds the standard, adjust it.
Стандарт Провисания цепи:
35 - 45 mm (1.4 ∼ 1.8 in.)
• Remove:
Cotter Pin [A]
• Loosen:
Axle Nut [B]
Chain Adjuster Locknuts [F] (both sides)
• Turn the chain adjusting nuts [C] forward or rearward un til the drive chain has the correct amount of chain slack. To keep the chain and wheel properly aligned, the left ad juster mark [D] position should align with the same grad uation that the right adjuster mark [E] position aligns with.
Misalignment of the wheel will result in abnormal wear and may result in an unsafe riding condition.
Tighten both chain adjuster locknuts securely.
Tighten the axle nut (see Front/Rear Wheel Installation in the Wheels/Tires chapter).
Крутящий момент - Гайка Задней оси: 108 N · м. (11 kgf · м., 80 футов · фунт)
• Insert a the new cotter pin [A].
NOTE
О When inserting the cotter pin, if the slots in the nut do not align with the cotter pin hole in the axle shaft, tighten the nut clockwise [A] up to next alignment.
OIt should be within 30 degree.
2-26 Периодический ремонт
Maintenance Procedure
Bend the cotter pin [A] over the nut.
Turn the wheel, measure the chain slack again at the tightest position, and readjust if necessary.
Check the rear brake.
Wheel Alignment Inspection/Adjustment
Check that the left adjuster mark [A] position should align with the same graduation [B] that the right adjuster mark position aligns with.
If they do not, adjust the chain slack and align the wheel alignment.
NOTE
О Wheel alignment can also be checked using the straightedge or string method.
WARNING
Misalignment of the wheel will result in abnormal wear, and may result in an unsafe riding condition.
• Remove:
Chain Cover
Rotate the rear wheel to inspect the drive chain for damaged rollers, loose pins and links.
If there is any irregularity, replace the drive chain.
Lubricate the drive chain if it appears dry.
Stretch the chain taut by hanging a 98 N (10 kg, 20 lb) weight [A] on the chain.
Measure the length of 20 links [B] on the straight part [C] of the chain from the pin center of the 1 st pin to the pin center of the 21st pin. Since the chain may wear unevenly, take measurements at several places.
If any measurements exceed the service limit, replace the chain. Also, replace the front and rear sprockets when the drive chain is replaced.
Цепь двигателя Длина с 20 связями Стандарт: 317.5 ~ 318.2 мм (12.50 ~ 12.53 в.)
Сервисный Предел: 323 мм (12.7 в.)
Периодический ремонт 2-27
Maintenance Procedure
WARNING
If the drive chain wear exceeds the service limit, replace the chain or an unsafe riding condition may result. A chain that breaks or jumps off the sprockets could snag on the engine sprocket or lock the rear wheel, severely damaging the motorcycle and causing it to go out of control. For safely, use only the standard chain. It is an endless type and should not be cut for installation.
If a special lubricant is not available, a heavy oil such as SAE 90 is preferred to a lighter oil because it will stay on the chain longer and provide better lubrication.
If the chain appears especially dirty, clean it before lubrication.
[A] Apply oil
