- •Idle Speed Adjustment
- •Отметить
- •Предостережение
- •Предостережение
- •Отметить
- •Отметить
- •If any spoke brakes, it should be replaced immediately. A missing spoke places an additional load on the other spokes, which will eventually cause other spokes to break.
- •Caution
- •Caution
- •If dirt or dust is allowed to pass through into the throttle assy, the throttle may become stuck, possibly causing an accident. Caution
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •Caution
- •Caution
- •3.0 L (When filter is removed)
- •3.4 L (When engine is completely dry)
- •A warning
- •Install the clamp screws horizontally as shown. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an unsafe riding condition.
- •Caution
- •Caution
- •Caution
- •Caution
- •If dirt or dust is allowed to pass through into the carburetor, the throttle may become stuck, possibly causing accident. Caution
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •Caution
- •Coolant Flow Chart
- •Caution
- •Caution
- •Valve Closing Temperature (for reference)
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Inlet sprocket must use "l" marked bolt holes. Exhaust sprocket must use "e" marked bolt holes.
- •Valve Seating Surface Outside Diameter
- •Valve Seating Surface Width
- •Valve/Valve Guide Clearance (Wobble Method)
- •Valve Seat Cutter Holder - 05.5 Valve Seat Cutter Holders Bar
- •Caution
- •5700-1097 [C] Piston Base, 02.3: 5700-1336 [d]
- •Install the clamp screws horizontally. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an unsafe riding condition.
- •Caution
- •Caution
- •Caution
- •If new dry steel plates and friction plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure.
- •Caution
- •Caution
- •If the oil passage plug is removed while the engine is warm, hot engine oil will drain through the oil passage; take care against burns.
- •Оглавление
- •Caution
- •Коленчатый вал/Коробка Передач
- •92028-1692 Crankcase
- •Caution
- •Caution
- •Caution
- •Caution
- •Caution
- •Inside Circlip Pliers: 57001-143
- •Caution
- •A warning
- •Caution
- •Caution
- •Caution
- •Final drive 11-1 11
- •Inside Circlip Pliers: 57001-143
- •Brakes 12-1 12
- •Inside Circlip Pliers: 57001-143
- •Immediately wash away any brake fluid that spills.
- •Caution
- •Immediately wash away any brake fluid that spills.
- •Immediately wipe up any brake fluid that spills.
- •Immediately wipe up any brake fluid that spills.
- •Caution
- •Immediately wipe up any brake fluid that spills.
- •Suspension 13-1 13
- •Caution
- •If the inner tune is badly bent or creased, replace it. Excessive bending, followed by subsequent straightening, can weaken the inner tube.
- •Caution
- •Caution
- •Steering 14-1 14
- •Table of Contents
- •A warning
- •Frame 15-1 15
- •Inspection.................................. 16-46
- •Installation ................................. 16-51
- •Inspection.................................. 16-61
- •Inspection.................................. 16-62
- •Igniter Checker Assembly: 57001-1378
- •Caution
- •Initial Charge
- •Caution
- •Caution
- •If by chance an excessive amount of gas is generated due to overcharging, the safety valve operates to keep the battery safe.
- •Caution
- •If possible, do not quick charge. If the quick charge is done due to unavoidable circumstances, do standard charge later on.
- •Caution
- •Caution
- •Caution
- •Caution
- •Ignition System
- •Ignition System Circuit
- •Ignition System
- •Caution
- •Ignition System
- •Ignition System
- •Ignition Timing
- •Ignition System
- •Caution
- •Ic Igniter Operation Voltage Check
- •Ignition System
- •Ic Igniter Operation Voltage: Battery Voltage
- •Ignition Coil Primary Peak Voltage Inspection
- •Ignition System
- •Ignition Coil Primary Peak Voltage Standard: dc100 V or more
- •Ignition System
- •Ignition System
- •Ignition System note
- •Caution
- •Valve noise:
Caution
Never lubricate with engine oil or petroleum distillates because they will deteriorate the tire.
Special Tool - Bead Breaker Assembly: 57001-1072
WHEELS/TIRES 10-11
Tires
Special Tools - Rim Protector: 57001-1063
Bead Breaker Assembly: 57001-1072
Caution
Take care not to insert the tire irons so deeply that the tube gets damaged.
Remove the tube when one side of the tire is pried off.
Pry the tire off the rim.
Remove the rim protector.
Tire Installation
Inspect the rim and the tire before installing the tire, and replace them if necessary.
Apply a soap and water solution or rubber lubricant to both the tire bead and the rim flange.
Check the tire rotation mark on the front and rear tires and install them on the rim accordingly.
Rotation Direction [A] Tire Rotation Mark [B]
•○IPnosstaitlilotnhethteiretirine tohne trheeverirmsesoordthear totfhreemvaolvvael.stem [A] is
at the tire balance mark [B] (the chalk mark made during removal, or the yellow paint mark on a new tire). ○Adjust the air pressure to the specified pressure (see Air Pressure Inspection/Adjustment in the Periodic Maintenance chapter). Tighten the value stem nut securely.
Install the air valve cap.
Install the brake disc(s) so that the marked side faces out (see Brakes Disk Installation in the Brakes chapter). Adjust the wheel balance.
10-12 WHEELS/TIRES
Hub Bearing
Caution
Do not lay the wheel on the ground with the disc facing down. This can damage or warp the disc. Place blocks under the wheel so that the disc does not touch the ground.
Front
Grease Seal [A] Circlips [B]
Special Tool - Inside Circlip Pliers: 57001-143
Rear
Coupling [A] Collar [B] Circlip [C]
Special Tool - Inside Circlip Pliers: 57001-143
• Take the bearings [A] out of the hub, using the bearing remover.
Special Tools-Bearing Remove Shaft: 57001-1377 [B]
Bearing Remover Head, 015 × 17: 57001
-1267 [C] Oil Seal & Bearing Remover: 57001-1058
Before installing the hub bearings, blow any dirt or foreign particles out of the hub with compressed air to prevent contamination of the bearings.
Replace the bearings with new ones.
•○IPnrsetsasll itnhethferolnetftbseidaerinbgesairnintghe[Af]oullonwtilinitgissbeoqtutoemnceed. .
○Insert the collar [B] in the hub [C].
○Press in the right side bearing [D] until it is bottomed.
Special Tool - Bearing Driver Set: 57001-1129
•○IPnrsetsasll itnhethreearirgbhet asridinegbseinartihneg fuonlltoilwitinisgbsoetqt oume necde. .
○Insert the collar in the hub.
○Press in the left side bearing until it is bottomed.
Special Tool - Bearing Driver Set: 57001-1129
NOTE
○Install the bearings so that the marked side or sealed side faces out.
• Replace the circlips with new ones.
Special Tool - Inside Circlip Pliers: 57001-143
WHEELS/TIRES 10-13
Hub Bearing
Since the hub bearings are made to extremely close tolerances, the clearance cannot normally be measured.
NOTE
О Do not remove any bearings for inspection. If any bearings are removed, they will need to be replaced with new ones.
Turn each bearing in the hub back and forth [A] while checking for plays, roughness, or binding.
If bearing play roughness, or binding is found, replace the bearing.
Examine the bearing seal [B] for tears or leakage.
If the seal is torn or is leaking, replace the bearing.
Hub Bearing Lubrication
• Clean and grease the rear left side hub bearing in accor dance with the Periodic Maintenance chapter.
NOTE
О Since the front and rear hub bearings are packed with grease and sealed, lubrication is not required.
10-14 WHEELS/TIRES
Speedometer Gear
NOTE
○It is recommended that the assembly be replaced rather than attempting to repair the components.
• Install the speedometer gear so that it fits in the speedometer gear drive notches (see Front Wheel Installation).
Lubrication
• Clean and grease [A] the speedometer gear housing [B] in accordance with the Periodic Maintenance chapter.
