Install the clamp screws horizontally. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an unsafe riding condition.
Top
Bottom
ENGINE TOP END 5-37
Muffler
Muffler Removal
• Remove the right side cover (see Side Cover Removal in
the Frame chapter).
Unscrew the muffler mounting bolt and nut [A].
|
Take off the muffler [A].
Muffler Installation
Replace the exhaust pipe holder gaskets with new ones.
First, all the bolts and nuts to a snag fit.
Secondary, tighten the exhaust pipe holder nuts evenly to avoid exhaust leaks.
Finally, tighten the rest of the mounting bolt and nut securely.
Thoroughly warm up the engine, wait until the engine cools down, and retighten all the bolts and nuts.
CLUTCH 6-1
Сцепление
Table of Contents
Взорванное Представление............................................................ 6-2
Технические требования.............................................................. 6-6
Специальный Инструмент и Изолятор................................................... 6-7
Рычаг сцепления и Кабель............................................................ 6-8
Регулирование Положения Рычага сцепления....................................... 6-8
Осмотр Тросика сцепления.................................................... .. 6-8
Установка Рычага сцепления..................................................... 6-8
Смазка кабеля.................................................................. 6-8
Правильное Машинное Покрытие........................................................ 6-9
Удаление Кожуха сцепления...................................................... 6-9
Установка Кожуха сцепления..................................................... 6-9
Удаление Разъединения муфты.................................................... 6-9
Установка Разъединения муфты................................................... 6-10
Сцепление........................................................................... 6-11
Удаление сцепления............................................................. 6-11
Установка сцепления............................................................ 6-11
Износ Диска сцепления, Осмотр Повреждения...................................... 6-12
Осмотр Деформации Диска сцепления.............................................. 6-12
Пружина сцепления Свободное Измерение Длины.................................... 6-13
Осмотр Пальца Корпуса муфты.................................................... 6-13
Осмотр Паза Втулки сцепления................................................... 6-13
6
6-2 CLUTCH
Exploded View
CLUTCH 6-3
Exploded View
No. |
Fastener |
Torque |
Remarks |
||
N-m |
kgf-m |
ft-lb |
|||
1 |
Clutch Spring Bolts |
9.3 |
0.95 |
82 in·lb |
|
2 |
Clutch Hub Nut |
132 |
13.5 |
98 |
|
EO: Apply engine oil. M: Apply molybdenum disulfide grease. R: Replacement Parts
6-4 CLUTCH
Exploded View
CLUTCH 6-5
Exploded View
No. |
Fastener |
Torque |
Remarks |
||
N-m |
kgf-m |
ft-lb |
|||
1 |
Oil Filler Plug |
1.5 |
0.15 |
13 in·lb |
|
2 |
Clutch Cable Holder Bolts |
11 |
1.1 |
95 in·lb |
|
3 |
Clutch Cover Bolts |
11 |
1.1 |
95 in·lb |
|
4. Starter Lockout Switch CL: Apply cable lubricant. EO: Apply engine oil.
G: Apply grease. HG: Apply high temperature grease. SS: Apply silicone sealant.
6-6 CLUTCH
Specifications
Item |
Standard |
Service Limit |
Clutch Lever Position |
Non-adjustable |
|
Clutch Lever Free Play |
2 ∼ 3 mm (0.08 ∼ 0.12 in.) |
|
Clutch Friction Plate Thickness Friction and Steel Plate Warp Clutch Spring Free Length |
2.9 ∼ 3.1 mm (0.114 ∼ 0.122 in.) 0.2 mm (0.008 in.) or less 34.2 mm (1.346 in.) |
2.75 mm (0.1082 in.) 0.3 mm (0.012 in.) 33.1 mm (1.303 in.) |
CLUTCH 6-7
Special Tool and Sealant
Kawasaki Bond (Silicone Sealant): 56019-120
6-8 CLUTCH
Clutch Lever and Cable
The adjuster has 5 position so that the clutch lever position can be adjusted to suit the operator’s hand. • Push the lever forward and turn the adjuster [A] to align
the number with the arrow mark [B] on the lever holder. ○The distance from the grip to the released lever is minimum at number 5 and maximum at number 1.
• Refer to the Clutch Cable Inspection in the Periodic Main tenance chapter.
Clutch Lever Installation
• Install the clutch lever so that the mating surface [A] of the lever holder is aligned with the punch mark [B] on the handlebar.
Cable Lubrication
Whenever the clutch cable is removed, lubricate the clutch cable as follows. • Apply a thin coating of grease to the cable upper and
lower ends.
Lubricate the cable with a penetrating rust inhibitor.
CLUTCH 6-9 Right Engine Cover
Clutch Cover Removal
Drain the engine oil (see Engine Oil Change in the Periodic Maintenance chapter).
Remove:
Clutch Cable
Engine Guard (see Engine Guard Removal in the Frame
chapter)
Clutch Cover Bolts [A]
• Turn the release lever [B] toward the front as shown, and remove the clutch cover [C].
Clutch Cover Installation
• Apply silicone sealant to the area [A] where the mating surface of the crankcase touches the clutch cover gasket.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Install the knock pins [B], and replace the cover gasket with a new one.
Tighten the cover bolts.
Torque - Clutch Cover Bolts: 11 N-m (1.1 kgf-m, 95 in-lb)
NOTE
○Do not pull out the clutch release shaft for clutch cover removal.