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Roberts, Caserio - Basic Principles of Organic Chemistry (2nd edition, 1977)

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29-3 Forces Between Polymer Chains

~ - , c r o s s - I

inks

 

stretch

 

-relax

amorphous polymer

largely crystalline polymer

Figure 29-7 Schematic representation of an elastomer in relaxed and stretched configurations. Many elastomers do not crystallize when elongated.

in the amorphous regions straighten out and become more nearly parallel. At the elastic limit, a ~e~nicrystallinestate is reached, which is different from the one produced by cold drawing of a crystalline polymer in that it is stable only while under tension. The forces between the chains are too weak to maintain the crystalline state in the absence of tension. Thus when tension is released, contraction occurs and the original, amorphous polymer is produced. The entropy (Section 4-4B) of the chains is more favorable in the relaxed state than in the stretched state.

A good elastomer should not undergo plastic flow in either the stretched or relaxed state, and when stretched should have a "memory" of its relaxed state. These conditions are best achieved with natural rubber (cis-poly-2- methyl- 1,3-butadiene, cis-polyisoprene; Section 13-4) by curing (vulcanizing) with sulfur. Natural rubber is tacky and undergoes plastic flow rather readily, but when it is heated with 1-8% by weight of elemental sulfur in the presence of an accelerator, sulfur cross-links are introduced between the chains. These cross-links reduce plastic flow and provide a reference framework for the stretched polymer to return to when it is allowed to relax. Too much sulfur completely destroys the elastic properties and produces hard rubber of the kind used in cases for storage batteries.

The chemistry of the vulcanization of rubber is complex. The reaction of rubber with sulfur is markedly expedited by substances called accelerators, of which those commonly known as mercaptobenzothiazole and tetramethylthiuram disulfide are examples:

 

C\H,

 

m\ ) - S H

N-C-S11-S-C-N

 

 

/

 

mercaptobenzothiazole

CH,

'CH,

tetramethylthiuram disulfide

 

 

 

Clearly, the double bonds in natural rubber are essential to vulcanization because hydrogenated rubber ("hydrorubber") is not vulcanized by sulfur. The

29 Polymers

degree of unsaturation decreases during vulcanization, although the decrease is much less than one double bond per atom of sulfur introduced. There is evidence that attack occurs both at the double bond and at the adjacent hydrogen (in a manner similar to some halogenations; Section 14-3A) giving crosslinks possibly of the following types:

The accelerators probably function by acting as sulfur carriers from the elemental sulfur to the sites of the polymer where the cross-links are formed.

29-4 CORRELATION OF POLYMER PROPERTIES

WITH STRUCTURE

The properties of many of the commercially important thermoplastic and elastic polymers can be understood in terms of their chemical structures by using the concepts developed in the preceding section. Thus the simple linear polymers, polyethene +CH2CH2+, polymethanal + C H 2 - O h , and polytetrafluoroethene +CF2-CF,+, with regular chains and low barriers to rotation about the bonds in the chain tend to be largely crystalline with rather high melting points and low glass temperatures (see Table 29-1). The situation with polychloroethene (polyvinyl chloride), polyfluoroethene (polyvinyl fluoride), and polyethenylbenzene (polystyrene) as usually prepared is quite different. These polymers are much less crystalline and yet have rather high glass temperatures, which suggests that there is considerable attractive force between the chains. The low degree of crystallinity of these polymers is the result of their having a low degree of regularity of the stereochemical configuration of the chiral carbons in the chain. The discovery by 6.Natta in 1954 that the stereochemical configurations of chiral centers in polymer chains could be crucial in determining their physical properties has had a profound impact on both the practical and theoretical aspects of polymer chemistry. Natta's work was done primarily with polypropene and this substance provides an excellent example of the importance of stereochemical configurations.

What properties would we expect for polypropene? If we extrapolate

from the properties of polyethene, + C H 2 - C H 2 h ,

T, = 130"and T, =-1

20°,

and p0ly-2-methylpropene+CH~-C(CH~)~+,,

which is amorphous

with

29-4 Correlation of Polymer Properties with Structure

atactic (random)

isotactic

syndiotactic

Figure 29-8 Configuration of atactic, isotactic, and syndiotactic polypropene. These configurations are drawn here to show the stereochemical relationships of the substituent groups and are not meant to represent necessarily the stable conformations of the polymer chains.

T, = -70°, we would expect that polypropene would have a low melting point and possibly be an amorphous polymer. In fact, three distinct varieties of polypropene have been prepared by polymerization of propene with Ziegler catalysts (Section 10-8D). Two are highly crystalline and one is amorphous and elastic. These polymers are called, respectively, isotactic, syndiotactic, and atactic polypropene. The differences between their configurations are shown in Figure 29-8. If we could orient the carbons in the polymer chains in the extended zig-zag conformation of Figure 29-8, we would find that the atactic form has the methyl groups randomly distributed on one side or the other of the main chain. In contrast, isotactic polypropene has a regular structure with the methyl groups all on the same side of the chain. Many other kinds of regular structures are possible and the one of these that has been prepared, although not in quantity, is the syndiotactic form, which has the methyl groups oriented alternately on one side or the other of the polymer chain.

There are striking differences in physical properties between the atactic and isotactic forms. The atactic material is soft, elastic, somewhat sticky, and rather soluble in solvents such as 1,1,2,2-tetrachloroethane.Isotactic polypropene is a hard, clear, strong crystalline polymer that melts at 175". It is practically insoluble in all organic solvents at room temperature, but will dissolve to the extent of a few percent in hot 1,1,2,2-tetrachloroethaneThat. the difference between the atactic and isotactic polymers arises from differences in the configurations of the methyl groups on the chains is shown in a

2-chloro-1,3-butadiene

CH,=C(CI)CH=CH,

radical

amorphous

-40

 

Neoprene

rubber articlese

2-methyl-1,3-butadiene

CH,=C(CH,)CH=CH,

Ziegler, Li

amorphous

-70

28

natural rubber

rubber articles

 

 

 

(cis-l,4)

 

 

Ameripol,

 

 

 

 

 

 

 

Coral rubber

 

ethenylbenzene

CH2=CHC6H5

radical

atactic,

85

<200

Styron

molded articles,

 

 

 

semi-

 

 

Lustron

foam

 

 

 

crystalline

 

 

 

 

ethenol

(CH,=CHOH)

hydrolysis of

crystalline

 

dec.

polyvinyl

water-solu ble

 

 

polyvinyl ethanoate

 

 

 

alcohol

adhesives,

 

,OCH=CH,

 

 

 

 

 

paper sizing

 

 

 

 

 

 

 

1,I-diethenoxy-

C,H,CH

polyvinyl alcohol

amorphous

 

 

polyvinyl

safety-glass

butane

'ocH=CH,

and butanal

 

 

 

butyral

laminate

methanal

CH2=0

anionic

crystalline

 

179

Delrin

molded articles

propenenitrile

CH,=CHCN

radical

crystalline

100g

>200

Orlon

fiber

methyl 2-methyl-

CH,=C(CH,)CO,CH,

radical

atactic

105

 

Lucite,

coatings, molded

propenoate

 

 

amorphous

 

 

Plexiglas

articles

 

 

anionic

isotactic

115

200

 

 

 

H 0 2 C G c 0 2 H1

 

crystalline

 

 

 

 

 

anionic

syndiotactic

 

 

 

 

 

 

crystalline

 

 

 

 

benzene-1,4-dicar-

ester interchange

crystalline

56

260

Dacron,

fiber, film

boxylic acid

 

 

 

Mylar, Cronar,

 

 

 

between dimethyl 1

 

 

 

Terylene

 

I,2-ethanediol

HOCH,CH,OH

benzened icarboxylate

 

 

 

 

 

 

 

 

 

l.----7

and 1.2-ethanediol

 

aza-2-cycloheptanone

(CH,),CONH

 

anionic

(caprolactam)

 

 

 

1,6-hexanediamine

NH2(CH2)6NH2

 

anionic

hexanedioic acid

HO,C(CH,),CO,

H

condensation

alnformation on these and related polymers is given in books listed on page 1459.

bExceptional outdoor durability.

"Used where chemical resistance is important. dExcellent self-lubricating and electrical properties.

crystalline

50

225

Perlon

fibers, molded

 

 

 

 

articles

crystalline

50

270

nylon, Zytel

fibers, molded

 

 

 

 

articles

eUsed particularly where ozone resistance is important.

fThese monomers are not the starting materials used to make the polymers, which actually are synthesized from polyvinyl alcohol.

gTg is 60" when water is present.

29 Polymers

CH2

CH CH,

Figure 29-9 Proton-decoupled l3C spectra of different polypropene samples taken in CHCI,CHCI, solution at 150" at 15.9 MHz. The upper spectrum is of a highly isotactic polypropene, which shows only the faintest indication of lack of stereoregularity. The middle spectrum is of atactic polypropene, which shows a variety of chemical shifts for the CH, groups as expected from the different steric interactions generated by random configurations of the methyl groups. The lower spectrum is of a sample of so-called "stereoblock" polymer, which is very largely isotactic. The 13C spectrum of syndiotactic polypropene looks exactly like that of the isotactic polymer, except that the CH3peak is about 1 ppm upfield of the position of the isotactic CH, peak and the CH, peak is about 1 ppm downfield of the isotactic CH, peak.

striking way by 13Cnmr spectra (Figure 29-9). The differences in these spectra result from differences in the interactions between the methyl groups for the different configurations, in the same way as we have shown you earlier for axial and equatorial methyl groups on cyclohexane rings (Section 12-3D).

Why should polypropene melt so much higher than polyethene (175" vs. 110°)? The answer lies in the differences between the way the polymers crystallize. Polyethene crystallites have extended zig-zag chains that have very low barriers to rotation about the C-C bonds. Because of interferences between the methyl groups, polypropene does not crystallize in extended

29-4 Correlation of Polymer Properties with Structure

4435

zig-zag chains but instead forms a helix, something like the a helix (Section 25-SA), with the chain carbons on the inside and the methyl carbons on the outside. These coils are more rigid than the extended CH, chains in polyethene and have stabilizing interchain H . - . H interactions so that a higher temperature is required for melting. Polypropene can be cold drawn to form fibers that resemble nylon fibers although, as might be expected, these fibers do not match the 270" melting point of nylon and, because of their hydrocarbon character, are much more difficult to dye.

Although both linear polyethene and isotactic polypropene are crystalline polymers, ethene-propene copolymers prepared with the aid of Ziegler catalysts are excellent elastomers. Apparently, a more or less random introduction of methyl groups along a polyethene chain reduces the crystallinity sufficientlydrastically to lead to an amorphous polymer. The ethene-propene copolymer is an inexpensive elastomer, but having no double bonds, is not capable of vulcanization. Polymerization of ethene and propene in the presence of a small amount of dicyclopentadiene or 1,4-hexadiene gives an unsaturated heteropolymer, which can be vulcanized with sulfur in the usual way.

dicyclopentadiene

The rationale in using these particular dienes is that only the strained double bond of dicyclopentadiene and the terminal double bond of 1,4-hexadiene undergo polymerization with Ziegler catalysts. Consequently the polymer chains contain one double bond for each molecule of dicyclopentadiene or 1,4-hexadiene that is incorporated. These double bonds later can be converted to cross-links by vulcanization with sulfur (Sections 13-4 and 29-3).

Polychloroethene (polyvinyl chloride), as usually prepared, is atactic and not very crystalline. It is relatively brittle and glassy. The properties of polyvinyl chloride can be improved by copolymerization, as with ethenyl ethanoate (vinyl acetate), which produces a softer polymer ("Vinylite") with better molding properties. Polyvinyl chloride also can be plasticized by blending it with substances of low volatility such as tris-(2-methylphenyl) phosphate (tricresyl phosphate) and dibutyl benzene- l,2-dicarboxylate (dibutyl phthalate) which, when dissolved in the polymer, tend to break down its glasslilce structure. Plasticized polyvinyl chloride is reasonably flexible and is widely used as electrical insulation, plastic sheeting, and so on.

Table 29- 1 contains information about a number of representative important polymers and their uses. Some similar data on other polymers already have been given (Section 13-4 and Table 10-4). The important use of modified polymers as ion-exchange resins is discussed in Section 25-4C.

1436

29 Polymers

Exercise 29-5 High-pressure polyethene (Section 10-8C) differs from polyethene made with the aid of Ziegler catalysts (Section 10-8D) in having a lower density and lower T,. It has been suggested that this is due to branches in the chains of the highpressure material. Explain how such branches may arise in the polymerization process and how they would affect the density and T,.

Exercise 29-6 Radical-induced chlorination of polyethene in the presence of sulfur dioxide produces a polymer with many chlorine and a few sulfonyl chloide (-S02CI) groups, substituted more or less randomly along the chains. Write suitable mechanisms for these substitution reactions. What kind of physical properties would you expect the chlorosulfonated polymer to have if substitution is carried to the point of having one substituent group to every 25 to 100 CH, groups? How may this polymer be cross-linked? (A useful product of this general type is marketed under the name of Hypalon.)

Exercise 29-7 When polyethene (and other polymers) are irradiated with x rays, cross-links are formed between the chains. What changes in physical properties would you expect to accompany such cross-linking? Would the polyethene become more flexible? Explain.

Suppose polyethene were cross-linked by irradiation at a temperature above T,. What would happen if it were then cooled?

Exercise 29-8 Answer the following questions in as much detail as you can, showing your reasoning:

a.Why is atactic polymethyl 2-methylpropenoate not an elastomer?

b.How may one make a polyamide that is an elastomer?

c.What kind of physical properties are to be expected for isotactic polyethenylbenzene (polystyrene)?

d.What would you expect to happen if a piece of high-molecular-weight polypro-

penoic acid, -(-CH,-CHh,

were placed in a solution of sodium hydroxide?

I

C02H

e.What kind of properties would you expect for high-molecular-weight "poly- para-phenylene"?

f.Are the properties, listed in Table 29-1, of polychloroprene produced by radical polymerization of 2-chloro-l,3-butadiene such as to make it likely that trans-1,4- addition occurs exclusively?

g.A very useful oil-resistant commercial polymer called "Hytrel" is a block copolymer, having repeating units of the following basic structure:

Preparation of Synthetic Polymers

The length of the blocks is determined by m and n, and the overall molecular weight by m -I- n. With appropriate average values, the material is a "thermoplastic elastomer," which means that it is elastic and can be stretched without plastic flow at ordinary temperatures but when heated becomes fluid enough to be easily molded. What physical properties would you expect for polymers of this type having m + n large, but with m = 1 , n = 200; m = 30, n = 200; m = 200, n = 200; m = 200, n =30and m = 200, n = I ? Which composition would you expect to correspond to Hytrel?

k. Millions of light,strong soft-drink bottles were made from a recyclable 75% ethenyl- benzene-25% propenenitrile copolymer. The mechanical strength of the polymer is increased significantly in the operation of blowing a polymer bubble to fit the mold. Why should this be so?

Exercise 29-9 The material popularly known as "Silly Putty" is a polymer having an -O-Si(R)2-O-Si(R)2-O- backbone. It is elastic in that it bounces and snaps back when given a quick jerk, but it rapidly loses any shape it is given when allowed to stand. Which of the polymers listed in Table 29-1 is likely to be the best candidate to have anything like similar properties? Explain. What changes would you expect to take place in the properties of Silly Putty as a function of time if it were irradiated with x rays (see Exercise 29-7)?

Exercise 29-70" Suppose one had a sample of completely isotactic polypropene prepared from nonoptically active substances with the structure H-f-CH(CH,)- CH2bC(CH3)=CH2 .

a.Would the material theoretically cause a net rotation of the plane of polarized light? Explain.

b.Suppose one could make this polypropene with all D orientations of the CH3groups. Would the resulting material have an optical rotation theoretically? Practically?

Preparation of Synthetic Polymers

A prevalent but erroneous notion is that useful polymers, such as those given in Table 29- 1, can be, and are, made by slap-dash procedures applied to impure starting materials. This is far from the truth; actually, the monomers used in most large-scale polymerizations are among the purest known organic substances. Furthermore, to obtain uniform commercially useful products, extraordinary care must be used in controlling the polymerization reactions. The reasons are simple -namely, formation of a high-molecular-weight polymer

6438

29 Polymers

requires a reaction that proceeds in very high yields, and purification of the product by distillation, crystallization, and so on, is difficult, if not impossible. Even a minute contribution of any side reaction that stops polymer chains from growing further will seriously affect the yield of high polymer.

In this section, we shall discuss some of the more useful procedures for the preparation of high polymers, starting with examples involving condensation reactions.

29-5 CONDENSATION POLYMERS

There is a very wide variety of condensation reactions that, in principle, can be used to form high polymers. However, as explained above, high polymers can be obtained only in high-yield reactions, and this limitation severely restricts the number of condensation reactions having any practical importance. A specific example of an impractical reaction is the formation of poly- 1,4- butanediol by reaction of 1,4-dibromobutane with the disodium salt of the diol:

It is unlikely that this reaction would give useful yields of any very high polymer because E2 elimination, involving the dibromide, would give a doublebond end group and prevent the chain from growing.

29-5A Polyesters

A variety of polyester-condensation polymers are made commercially. Ester interchange (Section 18-7A) appears to be the most useful reaction for preparation of linear polymers:

C H 3 0 2 Ce C 0 2 C H

3 + HOCH,CH20H metal oxide-200" catalyst

dimethyl 1,4-benzene-

1,2-ethanediol

d icarboxylate

(ethylene glycol)

(dimethyl terephthalate)

 

L

J n

poly-1,2-ethanediyl 1,4-benzenedicarboxylate (polyethyleneglycol terephthalate, Dacron)

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