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11.3 Dissolving Grade Pulp

3 4 5 6 7

Cotton Linters

HW-PHK

Acetate

HW-PHK

Viscose

SW-Sulfite

HV-Ether

HW-Sulfite

Viscose

dW/d(log M)

log Molecular Weight

Fig. 11.11 Molecular weight distribution

(MWD) of different grades of sulfite and PHK

wood dissolving pulps and cotton linters. GPC

measurement of cellulose solutions in LiCl/

DMAc with MALLS/RI detection according

to Schelosky et al. [36]. Detailed characterization

of these pulps including numerical evaluation

of GPC measurements is included in

Tab. 11.7.

reported an increase in wet strength of regular and high wet modulus viscose

fibers with decreasing amount of the DP <200 fraction in the dissolving pulp

[39,40]. Clearly, the physico-mechanical properties of fibrous substrates are influenced

not only by the macromolecular properties but also by the crystallite dimensions,

the degree of lateral order, and the orientation with respect to the fiber axis.

In order to bring out the effect of mwd on the strength properties of viscose

fibers more clearly, the conditions of viscose preparation and viscose fiber production

must be kept constant. Recently, detailed bench-scale trials were conducted

Imitating the regular production of rayon fibers. To obtain a representative view

on the suitability of dissolving pulps for viscose fiber production, laboratory pulps

covering all four categories of dissolving pulps, namely HW-sulfite, SW-sulfite,

HW-PHK and SW-PHK, as well as a selection of commercial dissolving pulps

were converted to regular viscose rayon staple fibers with a titer of 1.3 dtex. The

results depicted in Fig. 11.7 clearly confirm the relationship between the maximum

strength properties in the conditioned state, calculated as the product of

tenacity and elongation, corresponding to a so-called working strength, and the

amount of short-chain molecules characterized as DP <100 fraction.

1035

11 Pulp Properties and Applications

Tab. 11.7 Characterization of a selection of representative dissolving pulps.

Preferred Application

Viscose Ether (hv) Viscose Acetate Acetate

Raw Material Hardwood Softwood Hardwood Hardwood Cotton

Cooking Process Sulfite Sulfite PHK PHK Linters

Brightness % ISO 92.2 90.2 90.7 92.2 87.9

R18 content % 93.4 95.2 97.9 98.2 99.0

R10 content % 87.6 93.8 93.3 97.7 97.4

Xylan % 3.6 3.1 1.5 0.9 0.2

Carbonyl lmol g–1 18.8 6.0 4.3 4.4 3.7

Carboxyl lmol g–1 35.6 59.8 32.0 15.0 12.4

DPw 1790 4750 1400 2100 1250

DPn 277 450 460 650 700

PDI 6.5 10.6 3.0 3.2 1.8

DP<100 wt% 9.0 0.5 2.5 2.0 0.3

DP>2000 wt% 26.8 61.0 19.9 35.0 15.5

0 3 6 9 12 15

350

400

450

500

550

* Tensile strength times

Elongation

conditioned state

Laboratory Pulps HW-Sulfite SW-Sulfite HW-PHK SW-PHK

Commercial pulps Representative Selection

Working Strength [cN/tex*%]*

DP < 100 weight fraction in pulp [wt%]

Fig. 11.12 Maximum strength properties of

1.3 Dtex regular viscose fibers in the conditioned

state related to the DP <100 fraction of

dissolving pulps covering the whole spectrum

of pulp purity (R18 93–99%). DP <100

determined from GPC measurements carried

out according to [36]. Conditions for viscose

and viscose fiber production are described

elsewhere [7].

1036