- •2006, Isbn 3-527-30997-7
- •Isbn-13: 978-3-527-30999-3
- •Isbn-10: 3-527-30999-3
- •Volume 1
- •1.1 Introduction 3
- •Isbn: 3-527-30999-3
- •2.2 Outlook 59
- •4.1 Introduction 109
- •4.2.5.1 Introduction 185
- •4.3.1 Introduction 392
- •5.1 Introduction 511
- •6.1 Introduction 561
- •6.2.1 Introduction 563
- •6.4.1 Introduction 579
- •Volume 2
- •7.3.1 Introduction 628
- •7.4.1 Introduction 734
- •7.5.1 Introduction 777
- •7.6.1 Introduction 849
- •7.10.1 Introduction 887
- •8.1 Introduction 933
- •1 Introduction 1071
- •5 Processing of Mechanical Pulp and Reject Handling: Screening and
- •III Recovered Paper and Recycled Fibers 1147
- •1 Introduction 1149
- •2.2 Inorganic Components 1219
- •2.3 Extractives 1224
- •Isbn: 3-527-30999-3
- •Isbn: 3-527-30999-3
- •4680 Lenzing
- •Isbn: 3-527-30999-3
- •4860 Lenzing
- •Isbn: 3-527-30999-3
- •Introduction
- •Introduction
- •Isbn: 3-527-30999-3
- •1 Introduction
- •1.2 The History of Papermaking
- •1 Introduction
- •1.2 The History of Papermaking
- •1 Introduction
- •1.3 Technology, End-uses, and the Market Situation
- •1 Introduction
- •1.3 Technology, End-uses, and the Market Situation
- •1 Introduction
- •1.3 Technology, End-uses, and the Market Situation
- •1 Introduction
- •1.5 Outlook
- •150.000 Annual Fiber Flow[kt]
- •1 Introduction
- •1.5 Outlook
- •1 Introduction
- •Introduction
- •Isbn: 3-527-30999-3
- •Void volume
- •Void volume fraction
- •Xylan and Fiber Morphology
- •Initial bulk residual
- •4.2.5.1 Introduction
- •In (Ai) Model concept Reference
- •Initial value
- •Validation and Application of the Kinetic Model
- •Inititial
- •Volume.
- •Viscosity
- •Influence on Bleachability
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Impregnation
- •Introduction
- •International
- •Impregnation
- •4.3.4.2.1 Cellulose
- •Influence of Substituents on the Rate of Hydrolysis
- •140 116 Total so2
- •Xylonic
- •Viscosity Brightness
- •Xyl Man Glu Ara Furf hoAc XyLa
- •Initial NaOh charge [% of total charge]:
- •864 (Hemicelluloses), 2004: 254.
- •Introduction
- •Isbn: 3-527-30999-3
- •Introduction
- •Isbn: 3-527-30999-3
- •Introduction
- •Introduction
- •Isbn: 3-527-30999-3
- •Introduction
- •Xylosec
- •Xylan residues
- •Viscosity
- •Introduction
- •Viscosity
- •Viscosity
- •Introduction
- •Initiator Promoter Inhibitor
- •Viscosity
- •Viscosity
- •Viscosity
- •Introduction
- •Viscosity
- •Introduction
- •Intra-Stage Circulation and Circulation between Stages
- •Implications of Liquor Circulation
- •Vid Chalmers Tekniska
- •Introduction
- •It is a well-known fact that the mechanical properties of the viscose fibers
- •Increase in the low molecular-weight fraction [2]. The short-chain molecules represent
- •Isbn: 3-527-30999-3
- •In the cooking process or, alternatively, white liquor can be used for the cold
- •Is defined as the precipitate formed upon acidification of an aqueous alkaline solution
- •934 8 Pulp Purification
- •8.2 Reactions between Pulp Constituents and Aqueous Sodium Hydroxide Solution 935
- •Is essentially governed by chemical degradation reactions involving endwise depolymerization
- •80 °C [12]. Caustic treatment: 5%consistency ,
- •30 Min reaction time, NaOh concentrations:
- •8.2 Reactions between Pulp Constituents and Aqueous Sodium Hydroxide Solution
- •80 °C is mainly governed by chemical degradation reactions (e.G. Peeling reaction).
- •Investigated using solid-state cp-mas 13c-nmr spectroscopy (Fig. 8.4).
- •Indicates cleavage of the intramolecular hydrogen bond between o-3-h and o-5′,
- •8 Pulp Purification
- •Interaction between alkali and cellulose, a separate retention tower is not really
- •In the following section.
- •3% In the untreated pulp must be ensured in order to avoid a change in the supramolecular
- •8.3 Cold Caustic Extraction
- •Xylan content [%]
- •8 Pulp Purification
- •Is calculated as effective alkali (ea). Assuming total ea losses (including ea consumption
- •Xylan content [%]
- •8.3 Cold Caustic Extraction
- •120 °C (occasionally 140 °c). As mentioned previously, hce is carried out solely
- •Involved in alkaline cooks (kraft, soda), at less severe conditions and thus avoiding
- •8.4Hot Caustic Extraction 953
- •954 8 Pulp Purification
- •120 Kg NaOh odt–1, 90–240 min, 8.4 bar (abs)
- •8.4Hot Caustic Extraction 955
- •956 8 Pulp Purification
- •Into the purification reaction, either in the same (eo) or in a separate stage
- •960 8 Pulp Purification
- •8.4.1.5 Composition of Hot Caustic Extract
- •8.4Hot Caustic Extraction 961
- •Isbn: 3-527-30999-3
- •Xyloisosaccharinic acid
- •Inorganicsa
- •Inorganic compounds
- •Value (nhv), which better reflects the actual energy release, accounts for the fact
- •968 9 Recovery
- •It should be noted that the recycling of bleach (e.G., oxygen delignification) and
- •9.1 Characterization of Black Liquors 969
- •9.1.2.1 Viscosity
- •9.1.2.3 Surface Tension
- •9.1.2.5 Heat Capacity [8,11]
- •9.2 Chemical Recovery Processes
- •Is described by the empirical equation:
- •9 Recovery
- •Vent gases from all areas of the pulp mill. From an environmental perspective,
- •9.2.2.1 Introduction
- •In the sump at the bottom of the evaporator. The generated vapor escapes
- •Incineration, whereas sulphite ncg can be re-used for cooking acid preparation.
- •9 Recovery
- •Values related to high dry solids concentrations. The heat transfer rate is pro-
- •9.2 Chemical Recovery Processes
- •9.2.2.3 Multiple-Effect Evaporation
- •7% Over effects 4 and 5, but more than 30% over effect 1 alone.
- •9.2 Chemical Recovery Processes
- •Increasing the dry solids concentration brings a number of considerable advantages
- •9.2.2.4 Vapor Recompression
- •Is driven by electrical power. In general, vapor coming from the liquor
- •Vapor of more elevated temperature, thus considerably improving their performance.
- •9 Recovery
- •Is typically around 6 °c. The resulting driving temperature difference
- •Is low, and hence vapor recompression plants require comparatively large heating
- •Vapor recompression systems need steam from another source for start-up.
- •9 Recovery
- •Its temperature is continuously falling to about 180 °c. After the superheaters,
- •In the furnace walls, and only 10–20% in the boiler bank. As water turns into
- •9.2.3.1.2 Material Balance
- •Is required before the boiler ash is mixed. In addition, any chemical make-up
- •In this simplified model, all the potassium from the black liquor (18 kg t–1
- •Values for the chemicals in Eq. (11) can be inserted on a molar basis, equivalent
- •9.2 Chemical Recovery Processes
- •Input/output
- •9 Recovery
- •9.2.3.1.3 Energy Balance
- •In the black liquor, from water formed out of hydrogen in organic material, and
- •9.2 Chemical Recovery Processes
- •9.2.3.2 Causticizing and Lime Reburning
- •9.2.3.2.1 Overview
- •9.2.3.2.2 Chemistry
- •986 9 Recovery
- •Insoluble metal salts are kept low. Several types of filters with and without lime
- •Is, however, not considered a loss because some lime mud must be
- •988 9 Recovery
- •In slakers and causticizers needs special attention in order to avoid particle disintegration,
- •9.2 Chemical Recovery Processes 989
- •Ing disks into the center shaft, and flows to the filtrate separator. There, the white
- •9.2.3.2.4 Lime Cycle Processes and Equipment
- •It is either dried with flue gas in a separate, pneumatic lime mud dryer or is fed
- •990 9 Recovery
- •Its temperature falls gradually. Only about one-half of the chemical energy in the
- •9.2.3.3.2 Black Liquor Gasification
- •Inorganics leave the reactor as solids, and into high-temperature techniques,
- •In the bed. Green liquor is produced from surplus bed solids. The product gas
- •992 9 Recovery
- •Incremental capacity for handling black liquor solids. The encountered difficulties
- •10% Of today’s largest recovery boilers. When the process and material issues are
- •9.2 Chemical Recovery Processes 993
- •9.2.3.3.3 In-Situ Causticization
- •Is still in the conceptual phase, and builds on the formation of sodium titanates
- •9.2.3.3.4 Vision Bio-Refinery
- •Into primary and secondary recovery steps. This definition relates to the recovery
- •994 9 Recovery
- •Is largely different between sulfite cooking bases. While magnesium and
- •Introduction
- •In alkaline pulping the operation of the lime kiln represents an emission source.
- •Isbn: 3-527-30999-3
- •Is by the sophisticated management of these sources. This comprises their collection,
- •Ions, potassium, or transition metals) in the process requires the introduction
- •Industry”. Similarly guidelines for a potential kraft pulp mill in Tasmania [3]
- •Initially, the bleaching of chemical pulp was limited to treatment with hypochlorite
- •In a hollander, and effluent from the bleach plant was discharged without
- •In a heh treatment and permitted higher brightness at about 80% iso (using
- •Increasing pulp production resulted in increasing effluent volumes and loads.
- •10.2 A Glimpse of the Historical Development 999
- •It became obvious that the bleaching process was extremely difficult to operate in
- •In a c stage was detected as aox in the effluent (50 kg Cl2 t–1 pulp generated
- •1% Of the active chlorine is converted into halogenated compounds (50 kg active
- •In chlorination effluent [12] led to the relatively rapid development of alternative
- •1000 10 Environmental Aspects of Pulp Production
- •10.2 A Glimpse of the Historical Development
- •In 1990, only about 5% of the world’s bleached pulp was produced using ecf
- •64 Million tons of pulp [14]. The level of pulp still bleached with chlorine
- •10 000 Tons. These are typically old-fashioned, non-wood mills pending an
- •In developed countries, kraft pulp mills began to use biodegradation plants for
- •10 Environmental Aspects of Pulp Production
- •Indeed, all processes are undergoing continual development and further improvement.
- •Vary slightly different depending upon the type of combustion unit and the fuel
- •10.3Emissions to the Atmosphere
- •Volatile organic
- •In 2004 for a potential pulp mill in Tasmania using “accepted
- •10 Environmental Aspects of Pulp Production
- •Is woodyard effluent (rain water), which must be collected and treated biologically
- •10.4 Emissions to the Aquatic Environment
- •Is converted into carbon dioxide, while the other half is converted into biomass
- •Into alcohols and aldehydes; (c) conversion of these intermediates into acetic acid and
- •10 Environmental Aspects of Pulp Production
- •In North America, effluent color is a parameter which must be monitored.
- •It is not contaminated with other trace elements such as mercury, lead, or cadmium.
- •10.6 Outlook
- •Increase pollution by causing a higher demand for a chemical to achieve identical
- •In addition negatively affect fiber strength, which in turn triggers a higher
- •Introduction
- •2002, Paper-grade pulp accounts for almost 98% of the total wood pulp production
- •Important pulping method until the 1930s) continuously loses ground and finds
- •Importance in newsprint has been declining in recent years with the increasing
- •Isbn: 3-527-30999-3
- •Virtually all paper and paperboard grades in order to improve strength properties.
- •In fact, the word kraft is the Swedish and German word for strength. Unbleached
- •Importance is in the printing and writing grades. In these grades, softwood
- •In this chapter, the main emphasis is placed on a comprehensive discussion of
- •1010 11 Pulp Properties and Applications
- •Is particularly sensitive to alkaline cleavage. The decrease in uronic acid content
- •Xylan in the surface layers of kraft pulps as compared to sulfite pulps has been
- •80% Cellulose content the fiber strength greatly diminishes [14]. This may be due
- •Viscoelastic and capable of absorbing more energy under mechanical stress. The
- •11.2 Paper-Grade Pulp 1011
- •Various pulping treatments using black spruce with low fibril
- •In the viscoelastic regions. Fibers of high modulus and elasticity tend to peel their
- •1012 11 Pulp Properties and Applications
- •11.2 Paper-Grade Pulp
- •Viscosity mL g–1 793 635 833 802 1020 868 1123
- •Xylose % od pulp 7.3 6.9 18.4 25.5 4.1 2.7 12.2
- •11 Pulp Properties and Applications
- •Inorganic Compounds
- •11.2 Paper-Grade Pulp
- •Insight into many aspects of pulp origin and properties, including the type of
- •Indicate oxidative damage of carbohydrates).
- •In general, the r-values of paper pulps are typically at higher levels as predicted
- •Is true for sulfite pulps. Even though the r-values of sulfite pulps are generally
- •Is rather unstable in acid sulfite pulping, and this results in a low (hemicellulose)
- •11 Pulp Properties and Applications
- •Ing process, for example the kraft process, the cellulose:hemicellulose ratio is
- •Increases by up to 100%. In contrast to fiber strength, the sheet strength is highly
- •Identified as the major influencing parameter of sheet strength properties. It has
- •In contrast to dissolving pulp specification, the standard characterization of
- •Is observed for beech kraft pulp, which seems to correlate with the enhanced
- •11.2 Paper-Grade Pulp
- •11 Pulp Properties and Applications
- •Is significantly higher for the sulfite as compared to the kraft pulps, and indicates
- •11.2 Paper-Grade Pulp
- •Xylan [24].
- •11 Pulp Properties and Applications
- •11.2 Paper-Grade Pulp
- •11 Pulp Properties and Applications
- •Introduction
- •Various cellulose-derived products such as regenerated fibers or films (e.G.,
- •Viscose, Lyocell), cellulose esters (acetates, propionates, butyrates, nitrates) and
- •In pulping and bleaching operations are required in order to obtain a highquality
- •Important pioneer of cellulose chemistry and technology, by the statement that
- •11.3 Dissolving Grade Pulp
- •Involves the extensive characterization of the cellulose structure at three different
- •Is an important characteristic of dissolving pulps. Finally, the qualitative and
- •Inorganic compounds
- •11 Pulp Properties and Applications
- •11.3.2.1 Pulp Origin, Pulp Consumers
- •Include the recently evaluated Formacell procedure [7], as well as the prehydrolysis-
- •11.3 Dissolving Grade Pulp
- •Viscose
- •11 Pulp Properties and Applications
- •11.3.2.2 Chemical Properties
- •11.3.2.2.1 Chemical Composition
- •In the polymer. The available purification processes – particularly the hot and cold
- •11.3 Dissolving Grade Pulp
- •In the steeping lye inhibits cellulose degradation during ageing due to the
- •Is governed by a low content of noncellulosic impurities, particularly pentosans,
- •Increase in the xylan content in the respective viscose fibers clearly support the
- •11.3 Dissolving Grade Pulp
- •Instability. Diacetate color is measured by determining the yellowness coefficient
- •Xylan content [%]
- •11 Pulp Properties and Applications
- •Xylan content [%]
- •11.3 Dissolving Grade Pulp
- •11.3 Dissolving Grade Pulp
- •Is, however, not the only factor determining the optical properties of cellulosic
- •In the case of alkaline derivatization procedures (e.G., viscose, ethers). In industrial
- •11.3 Dissolving Grade Pulp
- •Viscose
- •Viscose
- •In order to bring out the effect of mwd on the strength properties of viscose
- •Imitating the regular production of rayon fibers. To obtain a representative view
- •11 Pulp Properties and Applications
- •Viscose Ether (hv) Viscose Acetate Acetate
- •Xylan % 3.6 3.1 1.5 0.9 0.2
- •1.3 Dtex regular viscose fibers in the conditioned
- •11.3 Dissolving Grade Pulp
- •Is more pronounced for sulfite than for phk pulps. Surprisingly, a clear correlation
- •Viscose fibers in the conditioned state related to the carbonyl
- •1038 11 Pulp Properties and Applications
- •In a comprehensive study, the effect of placing ozonation before (z-p) and after
- •Increased from 22.9 to 38.4 lmol g–1 in the case of a pz-sequence, whereas
- •22.3 To 24.2 lmol g–1. The courses of viscosity and carboxyl group contents were
- •Viscosity measurement additionally induces depolymerization due to strong
- •11 Pulp Properties and Applications
- •Increasing ozone charges. For more detailed
- •11.3 Dissolving Grade Pulp
- •Is more selective when ozonation represents the final stage according to an
- •11.3.2.3 Supramolecular Structure
- •1042 11 Pulp Properties and Applications
- •Is further altered by subsequent bleaching and purification processes. This
- •Involved in intra- and intermolecular hydrogen bonds. The softened state favors
- •11.3 Dissolving Grade Pulp
- •Interestingly, the resistance to mercerization, which refers to the concentration of
- •11 Pulp Properties and Applications
- •Illustrate that the difference in lye concentration between the two types of dissolving
- •Intensity (see Fig. 11.18: hw-phk high p-factor) clearly changes the supramolecular
- •11.3 Dissolving Grade Pulp
- •Viscose filterability, thus indicating an improved reactivity.
- •11 Pulp Properties and Applications
- •Impairs the accessibility of the acetylation agent. When subjecting a low-grade dissolving
- •Identification of the cell wall layers is possible by the preferred orientation of
- •Viscose pulp (low p-factor) (Fig. 11.21b, top). Apparently, the type of pulp – as well
- •11 Pulp Properties and Applications
- •150 °C for 2 h, more than 70% of a xylan, which was added to the cooking liquor
- •20% In the case of alkali concentrations up to 50 g l–1 [67]. Xylan redeposition has
- •11.3 Dissolving Grade Pulp
- •Xylan added linters cooked without xylan linters cooked with xylan
- •Viscosity
- •In the surface layer than in the inner fiber wall. This is in agreement with
- •11 Pulp Properties and Applications
- •Xylan content in peelings [wt%]
- •Xylan content located in the outermost layers of the beech phk fibers suggests
- •11.3.2.5 Fiber Morphology
- •11 Pulp Properties and Applications
- •50 And 90%. Moreover, bleachability of the screened pulps from which the wood
- •11.3.2.6 Pore Structure, Accessibility
- •11.3 Dissolving Grade Pulp
- •Volume (Vp), wrv and specific pore surface (Op) were seen between acid sulfite
- •11 Pulp Properties and Applications
- •Irreversible loss of fiber swelling occurs; indeed, Maloney and Paulapuro reported
- •In microcrystalline areas as the main reason for hornification [85]. The effect of
- •105 °C, thermal degradation proceeds in parallel with hornification, as shown in
- •Increased, particularly at temperatures above 105 °c. The increase in carbonyl
- •In pore volume is clearly illustrated in Fig. 11.28.
- •11.3 Dissolving Grade Pulp
- •Viscosity
- •11 Pulp Properties and Applications
- •Increase in the yellowness coefficient, haze, and the amount of undissolved particles.
- •11.3.2.7 Degradation of Dissolving Pulps
- •In mwd. A comprehensive description of all relevant cellulose degradation processes
- •Is reviewed in Ref. [4]. The different modes of cellulose degradation comprise
- •11.3 Dissolving Grade Pulp
- •50 °C, is illustrated graphically in Fig. 11.29.
- •11 Pulp Properties and Applications
- •In the crystalline regions.
- •11.3 Dissolving Grade Pulp
- •Important dissolving pulps, derived from hardwood, softwood and cotton linters
- •11.3 Dissolving Grade Pulp 1061
- •Xylan rel% ax/ec-pad 2.5 3.5 1.3 1.0 3.2 0.4
- •Viscosity mL g–1 scan-cm 15:99 500 450 820 730 1500 2000
- •1062 11 Pulp Properties and Applications
- •Isbn: 3-527-30999-3
- •Introduction
- •Isbn: 3-527-30999-3
- •1072 1 Introduction
- •Isbn: 3-527-30999-3
- •Inventor of stone groundwood. Right: the second version
- •1074 2 A Short History of Mechanical Pulping
- •In refining, the thinnings (diameter 7–10cm) can also be processed.
- •In mechanical pulping as it causes foam; the situation is especially
- •In mechanical pulping, those fibers that are responsible for strength properties
- •Isbn: 3-527-30999-3
- •In mechanical pulping, the wood should have a high moisture content, and the
- •In the paper and reduced paper quality. The higher the quality of the paper, the
- •1076 3 Raw Materials for Mechanical Pulp
- •1, Transversal resistance; 2, Longitudinal resistance; 3, Tanning limit.
- •3.2 Processing of Wood 1077
- •In the industrial situation in order to avoid problems of pollution and also
- •1078 3 Raw Materials for Mechanical Pulp
- •2, Grinder pit; 3, weir; 4, shower water pipe;
- •5, Wood magazine; 6, finger plate; 7, pulp stone
- •Isbn: 3-527-30999-3
- •4.1.2.1 Softening of the Fibers
- •1080 4 Mechanical Pulping Processes
- •235 °C, whereas according to Styan and Bramshall [4] the softening temperatures
- •Isolated lignin, the softening takes place at 80–90 °c, and additional water
- •4.1 Grinding Processes 1081
- •1082 4 Mechanical Pulping Processes
- •1, Cool wood; 2, strongly heated wood layer; 3, actual grinding
- •4.1.2.2 Defibration (Deliberation) of Single Fibers from the Fiber Compound
- •4 Mechanical Pulping Processes
- •Influence of Parameters on the Properties of Groundwood
- •In the mechanical defibration of wood by grinding, several process parameters
- •Improved by increasing both parameters – grinding pressure and pulp stone
- •In practice, the temperature of the pit pulp is used to control the grinding process,
- •In Fig. 4.8, while the grit material of the pulp stone estimates the microstructure
- •4 Mechanical Pulping Processes
- •4.1 Grinding Processes
- •Is of major importance for process control in grinding.
- •4 Mechanical Pulping Processes
- •4.1.4.2 Chain Grinders
- •Is fed continuously, as shown in Fig. 4.17.
- •Initial thickness of the
- •75 Mm thickness, is much thinner than that of a concrete pulp stone, much
- •4 Mechanical Pulping Processes
- •Include:
- •Increases; from the vapor–pressure relationship, the boiling temperature is seen
- •4 Mechanical Pulping Processes
- •In the pgw proves, and to prevent the colder seal waters from bleeding onto the
- •4.1 Grinding Processes
- •In pressure grinding, the grinder shower water temperature and flow are
- •70 °C, a hot loop is no longer used, and the grinding process is
- •4 Mechanical Pulping Processes
- •Very briefly at a high temperature and then refined at high
- •4.2 Refiner Processes
- •4 Mechanical Pulping Processes
- •Intensity caused by plate design and rotational speed.
- •4.2 Refiner Processes
- •1. Reduction of the chips sizes to units of matches.
- •2. Reduction of those “matches” to fibers.
- •3. Fibrillation of the deliberated fibers and fiber bundles.
- •1970S as result of the improved tmp technology. Because the key subprocess in
- •4 Mechanical Pulping Processes
- •Impregnation Preheating Cooking Yield
- •30%. Because of their anatomic structure, hardwoods are able to absorb more
- •Is at least 2 mWh t–1 o.D. Pulp for strongly fibrillated tmp and ctmp pulps from
- •4 Mechanical Pulping Processes
- •4.2 Refiner Processes
- •1500 R.P.M. (50 Hz) or 1800 r.P.M. (60 Hz); designed pressure 1.4 mPa
- •1500 R.P.M. (50 Hz) or 1800 r.P.M. (60 Hz); designed pressure 1.4 mPa;
- •4.2 Refiner Processes
- •4 Mechanical Pulping Processes
- •In hardwoods makes them more favorable than softwoods for this purpose. A
- •4.2 Refiner Processes
- •Isbn: 3-527-30999-3
- •1114 5 Processing of Mechanical Pulp and Reject Handling: Screening and Cleaning
- •5.2Machines and Aggregates for Screening and Cleaning 1115
- •In refiner mechanical pulping, there is virtually no such coarse material in the
- •1116 5 Processing of Mechanical Pulp and Reject Handling: Screening and Cleaning
- •5.2Machines and Aggregates for Screening and Cleaning
- •5 Processing of Mechanical Pulp and Reject Handling: Screening and Cleaning
- •5 Processing of Mechanical Pulp and Reject Handling: Screening and Cleaning
- •5.3 Reject Treatment and Heat Recovery
- •55% Iso and 65% iso. The intensity of the bark removal, the wood species,
- •Isbn: 3-527-30999-3
- •1124 6 Bleaching of Mechanical Pulp
- •Initially, the zinc hydroxide is filtered off and reprocessed to zinc dust. Then,
- •2000 Kg of technical-grade product is common. Typically, a small amount of a chelant
- •6.1 Bleaching with Dithionite 1125
- •Vary, but are normally ca. 10 kg t–1 or 1% on fiber. As the number of available
- •1126 6 Bleaching of Mechanical Pulp
- •6.2 Bleaching with Hydrogen Peroxide
- •70 °C, 2 h, amount of NaOh adjusted.
- •6.2 Bleaching with Hydrogen Peroxide
- •Is shown in Fig. 6.5, where silicate addition leads to a higher brightness and a
- •Volume (bulk). For most paper-grade applications, fiber volume should be low in
- •Valid and stiff fibers with a high volume are an advantage; however, this requires
- •1130 6 Bleaching of Mechanical Pulp
- •6.2 Bleaching with Hydrogen Peroxide
- •Very high brightness can be achieved with two-stage peroxide bleaching, although
- •In a first step. This excess must be activated with an addition of caustic soda. The
- •Volume of liquid to be recycled depends on the dilution and dewatering conditions
- •6 Bleaching of Mechanical Pulp
- •6 Bleaching of Mechanical Pulp
- •Is an essential requirement for bleaching effectiveness. Modern twin-wire presses
- •Is discharged to the effluent treatment plant. After the main bleaching stage, the
- •6.3 Technology of Mechanical Pulp Bleaching
- •1136 6 Bleaching of Mechanical Pulp
- •Isbn: 3-527-30999-3
- •7.3 Shows the fractional composition according to the McNett principle versus
- •1138 7 Latency and Properties of Mechanical Pulp
- •7.2 Properties of Mechanical Pulp 1139
- •Isbn: 3-527-30999-3
- •Introduction
- •Isbn: 3-527-30999-3
- •In Fig. 1.2, the development of recovered paper utilization and paper production
- •Is split into the usa, the cepi countries, and Germany. It is clear that since 1990,
- •5.8% For Germany and worldwide, and 5.9% for the cepi countries.
- •1150 1 Introduction
- •1 Introduction
- •Industry, environmentalists, governmental authorities, and often even the marketplace.
- •It is accepted that recycling preserves forest resources and energy used for
- •1 Introduction
- •Incineration. The final waste (ashes) can either be discarded or used as raw
- •Virgin fibers
- •74.4 % Mixed grades
- •Indonesia
- •Virgin fibers
- •Inhomogeneous sample Homogeneous sample
- •Variance of sampling Variance of measurement
- •1.Quartile
- •3.Quartile
- •Insoluble
- •Insoluble
- •Insoluble
- •Integral
- •In Newtonion liquid
- •Velocity
- •Increasing dp
- •2Α filter
- •0 Reaction time
- •Increasing interaction of probe and cellulose
- •Increasing hydrodynamic size
- •Vessel cell of beech
- •Initial elastic range
- •Internal flow
- •Intact structure
- •Viscosity 457
- •Isbn: 3-527-30999-3
- •1292 Index
- •Visbatch® pulp 354
- •Index 1293
- •1294 Index
- •Impregnation 153
- •Viscosity–extinction 433
- •Index 1295
- •1296 Index
- •Index 1297
- •Inhibitor 789
- •1298 Index
- •Index 1299
- •Impregnation liquor 290–293
- •1300 Index
- •Industries
- •Index 1301
- •1302 Index
- •Index 1303
- •Xylose 463
- •1304 Index
- •Index 1305
- •1306 Index
- •Index 1307
- •1308 Index
- •In conventional kraft cooking 232
- •Visbatch® pulp 358
- •Index 1309
- •In prehydrolysis-kraft process 351
- •Visbatch® cook 349–350
- •1310 Index
- •Index 1311
- •1312 Index
- •Viscosity 456
- •Index 1313
- •Viscosity 459
- •Interactions 327
- •1314 Index
- •Index 1315
- •Viscosity 459
- •1316 Index
- •Index 1317
- •Xylose 461
- •Index 1319
- •Visbatch® pulp 355
- •Impregnation 151–158
- •1320 Index
- •Index 1321
- •1322 Index
- •Xylan water prehydrolysis 333
- •Index 1323
- •1324 Index
- •Viscosity 459
- •Index 1325
- •Xylose 940
- •1326 Index
- •Index 1327
- •In selected kinetics model 228–229
- •4OMeGlcA 940
- •1328 Index
- •Index 1329
- •Intermediate molecule 164–165
- •1330 Index
- •Viscosity 456
- •Index 1331
- •1332 Index
- •Impregnation liquor 290–293
- •Index 1333
- •1334 Index
- •Index 1335
- •1336 Index
- •Impregnation 153
- •Index 1337
- •1338 Index
- •Viscose process 7
- •Index 1339
- •Volumetric reject ratio 590
- •1340 Index
- •Index 1341
- •1342 Index
- •Index 1343
- •1344 Index
- •Index 1345
- •Initiator 788
- •Xylose 463
- •1346 Index
- •Index 1347
- •Vessel 385
- •Index 1349
- •1350 Index
- •Xylan 834
- •1352 Index
Introduction
Environmental restrictions for bleach plant effluents and the necessity to reduce
the amount of organochlorine compounds (OX) in the pulp have driven the pulp
628 7Pulp Bleaching
industry to develop new environmentally benign delignification and bleaching
technologies. In this context, oxygen delignification has emerged as an important
delignification technology. The benefits of introducing an oxygen delignification
stage are manifold, and include a lower demand for bleaching chemicals in the
subsequent stages, a higher yield as compared to the final part of the cooking
stage, and the possibility of recycling the liquid effluents from an oxygen delignification
stage to the chemical recovery system to reduce the environmental impact
with respect to color, COD, BOD and toxic compounds (e.g., organochlorine) of
the bleach plant effluents. However, one of the major drawbacks of oxygen
delignification is its lack of selectivity for delignification in particular beyond 50%,
as this results in excessive cellulose damage which appears as a decrease in viscosity
and a loss of pulp strength. The significantly lower selectivity of oxygen-alkali
bleaching compared to conventional chlorine-based prebleaching sequences was
one of the reasons why the introduction of oxygen delignification to industrial
bleaching technology was not widely accepted by the industry. Figure 7.22 illustrates
the superior selectivity performance in terms of a viscosity–kappa number
relationship of a treatment with molecular chlorine followed by alkaline extraction
(CE) of a softwood kraft pulp as compared to oxygen delignification with and without
the addition of magnesium carbonate [1].
The potential of lignin degradation into water-soluble fragments by treatment
with oxygen in alkaline solution first became apparent during the 1950s [2–6].
Oxygen delignification was successfully applied to delignify and bleach birch and
spruce sulfite dissolving pulp. Several processes were patented during this early
0 10 20 30 40
0
800
1000
1200
unbleached pine kraft pulp
C-E pre-bleaching
oxygen bleaching at 100 ºC
Intrinsic viscosity [ml/g]
Kappa number
Fig. 7.22 Selectivity of oxygen delignification at 100 °C in
comparison to chlorination followed by alkaline extraction
(according to Hartler et al. [1]). The broken line denotes oxygen
delignification with no MgCO3 added.
7.3 Oxygen Delignification 629
phase of research, but were not commercialized because of the observed extensive
depolymerization of carbohydrates [7–9]. The poor selectivity has been explained
by the formation of reactive oxygen-based radicals (e.g., hydroxy radicals) generated
by oxygen attack on lignin structures [10]. A major breakthrough in oxygen
delignification occurred during the 1960s, when Robert and colleagues discovered
that the addition of small amounts of magnesium carbonate resulted in preservation
of the strength properties of paper-grade kraft pulp [11–13]. This opened the
door to the commercial development of oxygen as a delignifying agent. The first
installation was a high consistency oxygen delignification plant built in South
Africa at SAPPI’s Enstra mill in 1970. This investment was based on a successful
pilot plant operation in 1968 in Sweden, and was constructed as a cooperative
effort among SAPPI, Kamyr Inc., and Air Liquide. Reported high investment
costs and safety problems with the handling of combustible gases certainly
retarded the acceptance and implementation of this new technology.
The development of medium consistency, high-shear mixers during the early
1980s led to a rapid increase in the installation of oxygen delignification plants
due to its beneficial effects on the environment, process economy and energy savings
[14,15]. This process is also more amenable to retrofit in existing mills than
high consistency processes, and can be easily incorporated as intermediary stage
in the sequence, for example as combined with an E-stage [16]. In 1996, there
were more than 185 oxygen-delignification installations throughout the world,
with a combined daily production of about 160 000 t oxygen-delignified kraft pulp
[17,18]. The data in Fig. 7.23 show that 80% of these installations have come onstream
during the past 10 years, mainly driven by the stricter emission limits prescribed
by regulatory authorities.
As mentioned previously, oxygen delignification also provides an economic
attractive alternative to chlorine-based bleaching stages. It is reported that roughly
5 kg of oxygen can replace about 3 kg of chlorine dioxide. At a price differential of
0.61SEK kg–1 versus 8.6 SEK kg–1, respectively, the cost of using oxygen is about
one-eighth that of using chlorine dioxide [19]. Moreover, the energy requirement
to separate oxygen from the atmosphere is significantly less as compared to the
generation of chlorine dioxide, and this is a favorable prospect for the future [20].
Presently, oxygen delignification has become a well-established technology.
Because of selectivity advantages and lower investment costs, the medium consistency
technology (MC, 10–18%) has dominated mill installations for the past 10
years, although high consistency installations (HC, 25–40%) are also in use.
Recently, the industry has adopted the installation of two-stage oxygen delignification
systems to increase both the selectivity and efficiency of the treatment. A typical
50% delignification level has thereby been increased to about 65% for a softwood
kraft pulp with an unbleached kappa number between 25 and 30.
A detailed study of representative oxygen delignification installations worldwide
clearly indicates the advantage of a two-stage oxygen delignification system over a
one-stage system. The good performance of the high-consistency systems mainly
results from better washing before the oxygen stage.
630 7Pulp Bleaching
1970 1975 1980 1985 1990 1995
0
20
40
60
80
100
120
140
160
180
Capacity*103 [adt/d]
Year
one-stage two-stage
Fig. 7.23 Daily production capacity of oxygen-delignified pulp
on a worldwide basis [18].
For softwoods, evaluation of the database provides an average of 47.5% delignification,
ranging from 28% to 67%. The incoming kappa number to the oxygen
stage ranges from 32 to 22, and the outgoing kappa number from 22 to 8.5. For
hardwoods, the performance of oxygen delignification varied from 19% to 55%,
with an average of 40%. Kappa number variation is significantly reduced across
the oxygen stage, from a range of 12–22 at the inlet to 7.5–13.5 at the discharge.
The reason for these differences in unbleached kappa numbers of hardwood kraft
pulps depends on the greater variability of hardwoods with respect to optimum
yield and final pulp properties. For example, birch is often cooked to 18–20 kappa
number, while many eucalypt species are only cooked to 12–14 kappa number
[18]. In accordance with recent developments and the results from detailed investigations,
there appears to be a lower limit of kappa number in the bleach plant
for softwood kraft pulps of 8–10 and for hardwoods of 6–8 [19]. With continuing
progress in oxygen delignification technology, it is expected that in future the
cooking kappa will be raised to levels higher than 30, again because considerable
wood yield can be preserved [21]. The yield loss during the residual cooking phase
is significantly higher than during oxygen delignification. With the new highly
efficient multi-stage medium consistency technology available, the overall yield
can be increased by about one percentage point by increasing the cooking kappa,
for example from 20 to 25.
Delignification in the oxygen stage means a smaller decrease in yield than
delignification in cooking, as long as the degree of delignification in the oxygen
stage remains moderate. As a rule of thumb, the yield decrease in the oxygen
stage equals 0.1–0.2% on wood per 2 units of kappa number decrease, while in
7.3 Oxygen Delignification 631
cooking the yield decrease corresponds to 0.3% on wood for the same kappa number
reduction [22]. Thus, oxygen delignification is more selective in terms of yield
preservation than kraft cooking at kappa numbers corresponding to the final
phase of a low kappa kraft cook [23].
It is generally acknowledged that an O- or OO-stage can remove 35–50% of the
residual lignin in hardwood kraft pulp and 40–65% in softwood kraft pulp, without
significantly impairing the selectivity of delignification and the physical pulp
properties. The results of extended oxygen delignification studies indicate that distinct
yield benefits can be accomplished by interrupting the cook at a high kappa
number (e.g., 40–50) in the case of softwood kraft pulps include reference. The
subsequent oxygen delignification of the high-kappa number pulps has been
shown to provide 3–4% yield benefits over conventional cooking and bleaching
technologies. These observed yield benefits are then further amplified by reducing
the organic load on the recovery furnace
7.3.2
Chemistry of Oxygen Delignification
Manfred Schwanninger
Among different pulping techniques, kraft pulping is the most important process,
consisting of wood treatment with a solution of sodium hydroxide and sodium
sulfide at high temperature. This results in wood delignification through the degradation
of lignin (and also carbohydrates) and its dissolution in pulping liquor.
Although a major fraction of wood lignin (~97%) can be removed in kraft pulping,
the remainder of the lignin (residual lignin) is rather resistant under the pulping
conditions. In order to remove the residual lignin from pulp, oxidative lignin degradation
with bleaching reagents such as dioxygen, hydrogen peroxide, ozone,
and chlorine dioxide is required.
According to the general concept of the chemistry of delignification [1,2], the reactions
of lignin during pulping and bleaching can be divided into two categories:
_ Nucleophilic additions and displacements, which are involved in
pulping processes, in later phases of lignin-degrading bleaching,
and in lignin-retaining bleaching.
_ Electrophilic additions and displacements, initiating the lignindegrading
bleaching processes.
Depending on the nature of the reagent(s), the reactions can be further divided
into categories of nucleophilic and electrophilic which frequently, but not always,
conform to a reduction-oxidation classification.
Carbonyl carbons or the vinylogous carbon atoms in intermediates of the enone
type (quinone methide intermediate; see Section 4.2.4, Chemistry of kraft pulping,
Scheme 3) are the sites where the nucleophiles, which are present in pulping
liquors, begin the attack [1,2]. Additionally, nucleophilic groups in the a– (or c-)
position of the side chain attack the b-carbon atom in a neighboring group participation-
type of reaction which, in b-aryl ether structures, leads to fragmentation
632 7Pulp Bleaching
[1,2]. The initial attack by electrophiles, which are present in bleaching liquors,
takes place on the aromatic rings and side chains, which are activated by free or
etherified phenolic hydroxyl groups [1–4].
In order to emphasize the principal difference in delignification during pulping
and bleaching, it should be stressed that delignification during pulping occurs
exclusively due to nucleophilic reactions [1,2,5], whereas delignification during
bleaching is primarily initiated by electrophilic reactions, which may be followed
by nucleophilic processes [6–9].
This initial step of oxygen-alkali bleaching will be briefly described here. In alkaline
media, the phenolic hydroxyl group (1) (Scheme 7.1) is deprotonated to produce the
phenolate anion (2) that furnishes the high electron density needed to initiate a oneelectron
transfer. The reactive electrophilic (d-) sites marked in Scheme 7.1( 2) are
situated at alternating carbons. Scheme 7.2 (left) depicts theHOMOof the phenolate
ion of coniferyl alcohol. The size of the orbitals’ nodes correspond to centers of high
electron density, and hence to sites of preferred attack of electrophiles; thus, they
determine the pathway of the subsequent reaction. The resultant electron density distribution
is shown in Scheme 7.2 (right), where red zones denote centers of high electron
density. Oxygen attacks at an electrophilic (d-) site and abstracts an electron,
leaving a phenoxyl radical (3) and/or a mesomeric cyclohexadienonyl radical,
while oxygen itself is reduced to the superoxide anion radical.
OH
OCH3
CH
CH
CH2OH
- -
-
-
O-
OCH3
CH
CH
CH2OH
+ OH - , - H2O
O
OCH3
CH
CH
CH2OH
O2 O2
-
1 2 3
Scheme 7.1 The initial step of oxygen-alkali bleaching at
electrophilic (d-) sites.
Scheme 7.2 HOMO-distribution (left) and electron density
distribution (right) of the phenylpropene unit 2 shown in
Scheme 7.1 (PM3calculation with Spartan 4.0).
7.3 Oxygen Delignification 633
7.3.2.1 Bleachability
Beside the differences between hardwood and softwood, it is well known that process
parameters such as temperature [10–23], alkali charge and pH [10,13–
15,17,19,20,22,24–34], kappa number [35], transition metal ions [34,36], surfactants
[37], age of the trees [38,39], wood storage [18,40], pretreatment with chemicals or
enzymes [12,19,28,31,41–45], and the formation of hexenuronic acid [10,15,46] have
an impact on the bleachability of the pulp due to structural changes in lignin [47–61].
Moreover, the efficiency of delignification depends on structural features such as free
phenolic hydroxyl groups, methoxyl groups, carboxyl groups, and linkages between
the phenylpropane units (e.g. b-aryl ether linkages) in lignin contribute to a
better bleachability of the pulp [29], and on the composition of the residual lignin–
carbohydrate complex (RLCC) [62–67]. Notably, a new method to determine
kappa number and the bleachability was recently published [68,69].
7.3.2.2 Lignin Structures and their Reactivity
7.3.2.2.1 Composition of Lignin, Residual Lignin after Cooking and after Bleaching
The limitation of the extent to which dioxygen delignification can be used is well
known in practice and research, and many investigations have focused on an elucidation
of responsible lignin structures, namely those that are stable or only react
slowly under dioxygen bleaching conditions. Therefore, information on the structures
of the residual and dissolved lignins, isolated from pulp and the pulping solution
[70,71], is of primary importance for a better understanding of the underlying
mechanisms of, for example, kraft delignification and the reactivity of residual
lignins in bleaching. Although extensive investigations into the isolation [72–75]
and characterization of residual [76,77] and dissolved lignins using different analytical
techniques have provided valuable information, their structures are not yet
well established. An excellent review of the procedures used for residual lignin has
recently been published [78]. Further progress in the characterization of lignins and
lignin–carbohydrate complexes requires the application of advanced techniques such
as nuclear magnetic resonance (NMR) [12,35,79–89] and others [77].
Based on the results of different procedures [78] applied, theoretical models for
residual lignin structures have been developed, and upon these presumed structures
functional groups and linkages have been selected for the study of model
compounds. Although the rate of degradation in actual lignin systems is much
slower and the extent of degradation is much lower [90], this might be due to the
different matrices and accessibility [26,31,63,66,80,91–93]. Moreover, despite the
selectivity of the chemical agents used [94], the results obtained with model compounds
are valid when describing lignin degradation, as comparisons with lignin
studies have revealed [90].
An excellent review of lignin model compound reactions under oxygen bleaching
conditions has recently been published [90]. This presents a compilation of
published data relating to functional group contents in residual kraft lignins (Tab.
7.3) and the relative reactivity of functional groups of lignin model compounds
634 7Pulp Bleaching
with oxygen (Tab. 7.4). The content of free phenolic hydroxyl groups, which is
important for lignin solubility and reactivity, was increased to about 25/100 C9 in
residual lignin and to about 65/100 C9 in dissolved kraft lignins [90].
Tab. 7.3 Functional group content in residual lignin (from Ref. [90]).
Functional group Amount relative to native lignina Amount Reference
Free phenolic hydroxyl ~20% higher 25–35/100 C9 50, 95
Methoxyl group ~20% lower Variable 60
Catechol Formed in pulping 3/100 C9 96
Aliphatic hydroxyls ~60% lower 40/100 C9b 81, 83
Aliphatic carbonyls Destroyed in pulping Negligible 82, 97
Aliphatic carboxyls Formed in pulping 5/100 C9b 81, 98
Aliphatic reduced units Higher Variable 97
a. Approximate differences for a residual kraft lignin from a 30 kappa pulp.
b. Converted literature values to groups/100 C9 using 185 g mol–1 as C9 unit.
Tab. 7.4 Relative reactivity of lignin model compounds with
oxygen (from Ref. [90]).
Functional group Relative reactivity to oxygen Reference
Phenolic hydroxyl
Methoxyl
Side chain
OH
R3 R2
R1
OCH3
R3 R2
R1
OH
OH
R
OCH3
H3CO OCH3
R
OCH3
OCH3
R
OH
R
OH
OCH3
CH2
OH
OCH3
HC
OH
OCH3
C
O
OH
C
OCH3
OH OH O
100
100–102
100–102
7.3 Oxygen Delignification 635
Due to lack of reactivity of nonphenolic compounds, studies on ring cleavage by
oxygen have focused on compounds with free phenolic hydroxyl groups. The former
can be degraded in the presence of a compound containing a free phenolic
hydroxyl group that produces oxygen radical species in the reaction with oxygen
[99]. Depending on the raw material (hardwood or softwood), the number of
methoxyl groups varies and is also affected by alkaline demethylation reactions
that form catechol groups during pulping. Although the catechol-containing compounds
are by far the most reactive, their number present in residual lignin following
oxygen bleaching is not significantly changed, indicating that these groups
are also formed during oxidation [90].
Carboxyl groups, not present in native lignin, are formed during kraft pulping
(Tab. 7.3) and oxygen bleaching through side chain and ring cleavage reactions. In
contrast, muconic acid structures are the primary ring cleavage products that
should be present in only minor quantities after oxygen bleaching, due to their
high reactivity [90,103].
The quantity of aliphatic hydroxyl groups in softwood kraft pulp (Tab. 7.5) [80]
increased after oxygen alkali treatment, while the carboxyl group content
decreased after an initial increase in the residual lignin, and the quantity of all
hydroxyl groups increased in the effluent lignin. Both were accompanied by a
drastic increase in carbohydrates. Others have also found comparable changes in
the hydroxyl group content [104,105].
Tab. 7.5 Quantities of reactive groups (e.g., aliphatic hydroxyls,
phenolic hydroxyls, carboxylic acid groups) and carbohydrate
content in lignin samples (from [80]).
Group RL
[mmol g–1]
Lig-1st
[mmol g–1]
Lig-2nd
[mmol g–1]
Lig-3rd
[mmol g–1]
Lig-L1st
[mmol g–1]
Lig-L2nd
[mmol g–1]
Aliphatic OH 1.56 3.52 4.14 3.87 1.87 2.66
Condensed phenolic
OH
1.02 0.77 0.52 0.55 0.91 1.10
Guaiacyl phenolic
OH
0.92 0.55 0.32 0.30 0.57 0.60
p-hydroxyphenolic
OH
– 0.09 0.06 0.07 0.13 0.22
Carboxyl OH 0.43 0.68 0.30 0.32 0.69 1.27
Carbohydrate (%) 0.9 10.4 9.8 9.5 4.8 4.2
RL: residual lignin; 1st: first stage; 2nd: second stage; 3rd: third
stage of oxygen delignification, Lig-L1st: lignin from liquor after
first stage of oxygen delignification.
636 7Pulp Bleaching
The number of aliphatic saturated methylene and methyl groups increases significantly
in residual and dissolved lignin [90], followed by a further increase during
oxygen bleaching [105].
Investigations into the effect of side-chain constituents on the reactivity of
model compounds to oxygen [90,100,102] revealed that structures containing
methylene or methyl groups are quite reactive, followed by alcohols, carboxylic
acids, aldehydes and ketones, whereas the latter three groups of compounds are
only slightly reactive under oxygen bleaching conditions [90].
The frequency of linkages in kraft residual lignin (see Tab. 7.7) and the reactivity
of model compounds containing these linkages under oxygen bleaching conditions
(see Tab. 7.9) are presented. Though the exact nature of each linkage in kraft
residual lignin has yet to be fully determined [90], and the importance of each
linkage to the susceptibility of lignin to degradation by oxygen is not clear [90].
The different numbers of linkages found by researchers are mainly due to the
different procedures used.
The degradation acids found in kraft pulp lignins before and after oxygen
delignification presented in Tab. 7.6 show slightly higher amounts of condensed
lignin structures of the 5,5′type. A similar tendency can be seen when comparing
the lignin dissolving late in the kraft cook [61]. This occurrence was also reported
by Fu and Lucia [80], who concluded that p-hydroxyphenyl and 5,5′biphenolic
units are quite stable and tend to accumulate during oxygen delignification. Additionally,
these authors identified oxalic acid and succinic acid [80].
Tab. 7.6 Relative frequencies of degradation acids obtained from
oxidative degradation with permanganate of various pulps and
lignins (number per 100 aromatic units) (from Ref. [61]).
OH
OCH3
COOH
OH
COOH
OH
OCH3
COOH
H3CO
OH
OCH3
COOH
HOOC
OH
OCH3
COOH
OH
H3CO
COOH
OH
OCH3
COOH
O
H3CO
COOH
Kraft pulp
Residual lignin
2.6
1.4
42.3
40.4
16.1
16.7
6.0
6.5
20.0
22.2
12.1
12.0
O-delig. Kraft pulp
Residual lignin
1.2
1.2
38.4
33.5
18.8
19.1
6.0
5.9
24.3
26.5
11.4
13.3
Diss. lignin, 85–93%
Diss. lignin, 93–95%
0.7
0.6
44.8
40.0
19.5
20.5
4.2
4.5
19.9
22.0
10.4
11.9
7.3 Oxygen Delignification 637
The b-O-4 linkage, in being the most abundant in native lignin, is significantly
cleaved during kraft pulping [59] and contributes to a better bleachability [29]
(Tab. 7.7).
The determined numbers of diphenylmethane (DPM) -type structures formed
during alkaline cooking varied over a wide range, and the validity of the method
used in determining the high values has been questioned [90,106].
Tab. 7.7 Frequency of linkages in kraft residual lignin (from Ref. [90]).
Linkage MWL
[% of linkages]
Reference Residual lignina
[relative to MWL]
Reference
b-O-4 48 107 85% lower 52
b–5 7–8 108, 109 Slightly greater 49, 96
9–12 110
b–1<2 107
3.5 111
5–5 10–11 110 49, 96
(16)b 109 Slightly greater
(24–26)b 112
4-O-5 4–5 109, 113 Slightly greater 49 ,96
b-b
Stilbenes Negligible ~3% of linkages 114
Vinyl ethers Negligible 0.5–1% of linkages 52
DPMc Negligible Debatable amountsd 106, 113, 115
a. Approximate differences for a residual kraft lignin from a 30 kappa pulp.
b. Values represent % of phenyl propane units containing 5,5′linkages.
c. Diphenylmethane structures of various linkages.
d. Amounts ranging from ~5% to >60% have been reported.
Gellerstedt and Zhang [61] summarized some of the residual kraft lignin features,
as follows:
_ A low remaining amount of b-O-4 structures [52].
_ Linkages between lignin and polysaccharides.
_ The presence of reduced structures such as methylene and methyl
groups [48].
_ A high degree in discoloration [116].
638 7Pulp Bleaching
_ A successive increase of “condensed” structures with high degree
of delignification [49].
_ An uneven distribution of lignin across the fiber wall.
As noted, a successive cleavage of b-O-4 structure takes place in the kraft cook
(Tab. 7.8) ([61]). Moreover, the data in Tab. 7.8 highlight changes in the number of
substructures during pulping and bleaching. An increasing number of b-O-4 linkages
during oxygen delignification (Tab. 7.8) was also observed by Balakshin et al.
[79].
Tab. 7.8 Number of substructures per 100 C9 in some isolated
lignin samples (adapted from Ref. [61]) prepared by acid
hydrolysis [117].
Lignin sample b-O-4 b–5 b-b
MWL 39a 11 2
Residual lignin, kappa = 30 9–10 5 2
Residual lignin, kappa = 18 5–7 3 1
Dissolved kraft lignin 5 2 2
Residual lignin, from a commercial pulp, kappa = 26 11 6 2
Residual lignin, after an oxygen stage, kappa = 9.3 18 8 2
a. Includes a-hydroxy-b-O-4 and dibenzodioxocin structures.
Comparison of the relative stability and susceptibility of different structures of
dimeric model compounds to degradation by oxygen is difficult due to the different
conditions used, because the oxidation rate in these reactions is highly
affected by system parameters such as pH, temperature, oxygen charge, and reactant
charge [90,118]. Stilbene structures (Tab. 7.9) are rapidly degraded under oxygen-
alkali conditions [118]. Phenolic stilbenes and vinyl ethers degrade across the
double bond, whereas the stilbenes oxidize over one hundred times faster [90].
Under oxygen-alkali conditions, the model compounds in the second row of Tab.
7.9 react an order of magnitude slower than the vinyl ethers, to form phenolic
aldehydes, alcohols, ketones, and carboxylic acids along with aliphatic acids as the
main degradation products [90].
7.3 Oxygen Delignification 639
Tab. 7.9 Relative susceptibility of model compounds to oxygen (from Ref. [90]).
Model compounds tested (approximate order of reactivity) Reference
Very reactive
OH
OCH3
CH
CH OH
OCH3
(1) Stilbene
OH
OCH3
CH
CH OH
OCH3
(2) Vinyl ether
O
118
Somewhat reactive
OH
OCH3
HC
CH OH
OCH3
(3) -1
OH
CH2OH
OR
OCH3
C
HC OH
OCH3
(4) -O-4, -carbonyl
O
CH2OH
R = H, CH3
OH
H3CO CH2
CH2
CH2
(5) DPM
CH3
OH
OCH3
CH2
CH2
CH3
OH
OCH3
HC
HC OH
OCH3
(6) -O-4, -hydroxyl
OH
CH2OH
O
OH
H3CO
CH2
CH2
(7) 5-5
CH3
OH
OCH3
CH2
CH2
CH3
OH
H3CO
C
C
O
OCH3
(8) -5
CH3
H
H
(CH2)2CH3
O
118–124
Non-reactive
OCH3
OCH3
HC
HC OH
OCH3
(9) -O-4, -hydroxyl
OH
CH2OH
O
OCH3
H3CO
C
C
O
OCH3
(10) -5
CH3
H
H
(CH2)2CH3 122, 124
7.3.2.2.2 Composition of RLCC Before and After Bleaching
The composition of the RLCC from two pulps, namely a conventional kraft pulp
(CK) and a polysulfide/anthraquinone pulp (PSAQ), isolated with enzymatic
hydrolysis and further purified is shown in Tab. 7.10 before and after oxygenalkali
bleaching [62]. The number of methoxyl groups decreased due to demethylation,
and the number of phenolic hydroxyl groups also decreased (see Tabs. 7.3
and 7.5). Moreover, an increase in the proportion of a-conjugated phenolic
640 7Pulp Bleaching
Tab. 7.10 Composition of the purified RLCC of two pulps prior
and after oxygen alkali treatment (adapted from Ref. [62]).
Kappa number
OCH3 (% of C9)
PhOH(% of C9)
Proportion of
a-conjugated PhOH(%)
Proportion of weakly
acidic PhOH(%)
Molecular weight
[Da]
Arabinosec
Galactosec
Glucosec